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HILL PUMPS MK5 5128-005 User Manual

HILL PUMPS MK5 5128-005
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Hill Air Compressor Pump
Assembly and User Manual
5128-005 and 5128-555 Models
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HILL PUMPS MK5 5128-005 Specifications

General IconGeneral
BrandHILL PUMPS
ModelMK5 5128-005
CategoryWater Pump
LanguageEnglish

Summary

5128-005 Pump Only Assembly

Remove from carton

Step-by-step instruction to unpack the pump from its carton.

Remove lock ring

Instruction to detach the lock ring securing the pump.

Fit base plate

Guidance on attaching the pump's base plate.

Replace lock ring tighten by hand

Instruction to re-attach and hand-tighten the lock ring.

Attach handle

Step for connecting the pump handle.

Attach connecting hose with 14mm spanner

How to connect the hose using a 14mm spanner.

Tighten bleed screw by hand

Final step to manually tighten the bleed screw.

5128-555 Pump with Dry Pack Assembly

Remove from carton

Unpack the pump and Dry-Pac from its carton.

Remove lock ring

Instruction to detach the lock ring securing the pump.

Fit base plate

Guidance on attaching the pump's base plate.

Replace lock ring tighten by hand

Instruction to re-attach and hand-tighten the lock ring.

Attach connecting hose with 14mm spanner

How to connect the hose using a 14mm spanner.

Remove Dry-Pac from carton

Instruction to take the Dry-Pac from its packaging.

Unscrew and remove canister

Steps to remove the canister for Dry-Pac insertion.

Unscrew and remove cap

Steps to remove the cap for Dry-Pac insertion.

Pour in orange indicator media followed by the other sachet

Guidance on filling the Dry-Pac with indicator media.

5128-555 Dry Pack Assembly Continued

Level using straight edge to remove excess beads

Use a straight edge to remove excess beads from the canister.

Replace cap

Instruction to replace the cap onto the canister.

Replace canister on location arm

Guide to refitting the canister onto the location arm.

Insert location arm on tube

Step for inserting the location arm onto the pump tube.

Push down over o-rings to contact with shoulder

Press down to connect o-rings to the shoulder, rotating as needed.

Attach handle

Step for connecting the pump handle.

Tighten bleed screw by hand

Final step to manually tighten the bleed screw.

Using the Pump

Hose End Connectors

Instructions for attaching hose connectors using two spanners.

Pump Operation Guide

Advice on stance, strokes, cooling, and maximum working pressure.

Lubrication

Inner Tube Lubrication

Recommended frequency and method for lubricating the inner tube.

Internal O-Ring Lubrication

Procedure for lubricating the internal floating o-ring.

Maintenance and Troubleshooting

Dry-Pac Replacement

Guidance on when and how to replace Dry-Pac material.

Saturation Indicator Technology

Explanation of the indicator for Dry-Pac saturation.

Troubleshooting Common Issues

Solutions for stiffness, pressure loss, and inconsistent pressure.