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Hirschmann Laborgeräte ceramus-classic User Manual

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- 1 -
ceramus
®
- classic
Hirschmann Laborgeräte GmbH & Co. KG
Postfach 11 53 - Hauptstr. 7 - 15
74246 Eberstadt - Germany
Tel. +49(0)7134/511-0
Fax +49(0)7134/511-90
www.hirschmannlab.de
info@hirschmannlab.de
Bedienungsanleitung
Bitte genau durchlesen!
Instruction Manual
Please read before use!
Flaschenaufsatz-Dispenser
Bottle-top Dispenser
D931 27 01 / 1009

Table of Contents

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Hirschmann Laborgeräte ceramus-classic Specifications

General IconGeneral
BrandHirschmann Laborgeräte
Modelceramus-classic
CategoryDispenser
LanguageEnglish

Summary

Warning and Safety Instructions

General Lab Safety and Personal Protection

Adhere to general lab safety, wear protective clothing, safety glasses, and gloves for chemical handling.

Device Usage and Material Compatibility

Follow manufacturer guidelines, observe prohibitions and restrictions on use, and check connections before operation.

Safe Operating Procedures

Prevent hazards to personnel, avoid splashing, never use force, and secure the unit after use.

Post-Operation and Maintenance Safety

Cool down after sterilization, use genuine parts, and be aware of maintenance safety protocols.

Functional Principle

Prohibited Use

Restrictions on Use

Preparing the Unit

Securing the Suction Tube

Attach the suction tube to the dispenser and cut to the correct length for the bottle.

Securing the Ejection Unit

Mount the ejection unit onto the dispenser and ensure it is securely fitted with the union nut.

Mounting the Dispenser on the Bottle

Screw the prepared dispenser onto the reagent bottle, using appropriate adapters if needed.

Dispensing Operations

Closure Cap Removal

Prepare for dispensing by removing the closure cap from the ejection unit, using a collection vessel.

Venting the Unit

Remove air bubbles from the dispenser by repeatedly operating the piston and checking the observation window.

Volume Configuration

Set the desired dispensing volume by rotating the scale ring until the mark aligns with the arrow.

Performing Dispensing

Dispense the set volume by gently pulling up and pushing down the piston, avoiding force.

Finishing and Locking the Mechanism

After dispensing, leave the piston down and lock the mechanism by setting the scale ring to zero.

Cleaning Procedures

Routine Cleaning Steps

Prepare for cleaning, set scale to zero, close cap, place unit in container.

Bottle Removal and Liquid Return

Set dispenser to max volume, unscrew from bottle, and return remaining liquid.

Final Rinsing and Dismantling

Rinse unit with cleaning solutions, then remove suction tube and ejection unit for thorough cleaning.

Intensive Cleaning

Piston Removal for Deep Cleaning

Remove the piston by setting the volume, pulling, and unscrewing the knob to facilitate thorough cleaning.

Cylinder and Piston Reassembly

Clean cylinder and piston, then carefully reassemble the piston into the cylinder with a smooth rotating motion.

Sterilization Procedures

Preparation and Disassembly

Clean the unit, remove the piston, and loosen the suction/ejection valves before sterilization.

Piston Removal Details

Detailed steps for removing the piston by setting volume, pulling, and unscrewing the knob.

Valve Loosening

Loosen the suction and ejection valves using the assembly wrench counterclockwise.

Steam Sterilization Process

Autoclave all parts at 121°C, 2 bar for 20 minutes, then cool and check for damage.

Reassembly After Sterilization

Reassemble the unit by inserting the piston, tightening valves, and checking overall function.

Valve Replacement

Suction Valve Replacement

Replace the suction valve by unscrewing the suction tube, removing the old valve and ball, and installing the new one.

Ejection Valve Replacement

Replace the ejection valve by unscrewing the ejection unit and removing/installing the valve with the assembly wrench.

Repair by Manufacturer

Volumetric Inspection

Measuring Procedure

Set nominal volume, dispense de-ionized water, weigh, and convert to volume, considering environmental factors.

Repetitive Measuring and Calculation

Repeat the measuring procedure at least 5 times and calculate accuracy and coefficient of variation.

Problem Solutions

Piston Stiff or Not Moving

Resolve issues with stiff pistons by removing caps, intensive cleaning, or soaking.

Suction or Dispensing Impossible

Troubleshoot impossible suction/dispensing by checking volume settings, cleaning, or changing valves.

Liquid Leaks from Valve Block

Fix leaks from valve blocks or units by tightening valves or checking connections.

Unit Aspirates Air

Resolve air aspiration issues by priming the unit, tightening tubes, or replacing parts.

Incorrect Volume Delivery

Address incorrect delivered volumes by ensuring correct mounting, tube tightness, and valve function.

Technical Data and Specifications

Performance Specifications

Details dispenser volume ranges, accuracy (R%), and coefficient of variation (CV%) under specified conditions.

Compliance and Operating Conditions

Information on conformity certification and the recommended operating temperature range for the unit and liquids.

Material Breakdown

Lists the materials used for key dispenser components like the piston, cylinder, and valve parts.

Accessories and Spare Parts

Clearance Certificate Form