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Hitachi air365 Max Series User Manual

Hitachi air365 Max Series
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INSTALLATION
& MAINTENANCE
MANUAL
INVERTER-DRIVEN
AIR CONDITIONERS
SET FREE Max SERIES
OUTDOOR UNITS
MODELS
<BASE UNITS>
COOLING ONLY
(Standard Type)
RAS-080CNCCLW TO RAS-300CNCCLW
EN INSTALLATION & MAINTENANCE MANUAL
A1638IN3TL
Original Instructions
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Hitachi air365 Max Series Specifications

General IconGeneral
BrandHitachi
Modelair365 Max Series
CategoryAir Conditioner
LanguageEnglish

Summary

Models

Applicable Models

Lists the available outdoor unit models and their corresponding HP capacities and model codes.

Unit Nomenclature

Explains the meaning and structure of the unit model name.

Working Range

Details the optimal operating temperature ranges for cooling operation.

Introduction

IMPORTANT NOTICE

General notices regarding Hitachi-Johnson Controls Air Conditioning's policies and product improvements.

Product Inspection upon Arrival

Instructions for inspecting the product for damages and verifying its components upon receipt.

1. Safety Summary

General Precautions

General safety guidelines for installation, operation, and maintenance to prevent injury or death.

NOTICE

Precautions to prevent property damage, such as wiring and installation considerations.

Installation Precautions

Warnings and guidelines for safely installing the outdoor unit to prevent hazards.

Refrigerant Precautions

Critical safety information and warnings related to handling refrigerants like R410A.

Electrical Precautions

Safety guidelines and warnings for electrical wiring, connections, and power supply.

2. Before Installation

2.1 About This Product

Overview of the SET FREE "air365 Max" series, highlighting its features and benefits.

About Refrigerant

Information about the R410A refrigerant, its properties, and installation requirements.

Necessary Tools and Instruments List for Installation

Lists essential tools and instruments required for R410A refrigerant installation work.

2.2 Line-Up of Outdoor Units

Details the range of outdoor units available and their specifications.

2.3 Combination of Indoor Unit and Outdoor Unit

Specifies compatible indoor unit types and their nominal capacities for outdoor units.

2.4 Piping Connection Kit (Optional) between Outdoor Units

Information on optional kits for connecting multiple outdoor units in a system.

2.5 Multi-Kit (Optional) between Indoor Unit and Outdoor Unit

Details optional multi-kits for branching refrigerant pipes to multiple indoor units.

2.6 Factory-Supplied Accessories

Lists and describes the accessories supplied with the outdoor unit.

3. Selection of Installation Location

3.1 Installation Location

Guidelines for selecting an appropriate installation site for the outdoor unit.

3.2 Service Space and Installation Area

Specifies the required clearances around the unit for operation and maintenance.

4. Installation Work

4.1 Transportation and Handling

Guidelines for safely moving, handling, and transporting the outdoor unit.

4.1.2 Handling of Outdoor Unit

Detailed procedures for lifting and moving the outdoor unit using slings.

4.2 Outdoor Unit Installation

General steps and considerations for installing the outdoor unit.

4.2.1 Foundation

Requirements and methods for creating a stable and level foundation for the unit.

4.2.2 Drain Water Treatment

Instructions on how to manage and treat drain water from the outdoor unit.

5. Refrigerant Piping Work

5.1 Piping Materials

Specifies acceptable materials, standards, and quality requirements for refrigerant pipes.

Brazing Work

Procedures, precautions, and requirements for performing brazing on refrigerant pipes.

5.2 Flaring and Joint

Instructions and specifications for flaring refrigerant pipes and making secure joints.

5.3 Caution about Outdoor Unit Installation

Restrictions and precautions for installing multiple outdoor units and their piping.

5.4 Piping Connection Work

General instructions and considerations for connecting refrigerant piping.

5.4.2 Piping Connection Method

Detailed steps for connecting refrigerant pipes between indoor and outdoor units.

5.5 Piping Work between Outdoor Units

Guidelines and restrictions for piping work when combining multiple outdoor units.

5.6 Piping Size, Piping Connection and Multi-Kit Selection

Guidance on selecting pipe sizes, connection methods, and multi-kits for system configurations.

5.6.1 Connection between Outdoor Units and Connection Kit

Specific methods for connecting outdoor units to piping connection kits.

5.6.2 Connection between Outdoor Units, Multi-Kits and Indoor Units

Connecting outdoor units, multi-kits, and indoor units in various system configurations.

5.6.3 Piping Size between Outdoor Units (3 Unit Combination)

Pipe size specifications for outdoor units in a 3-unit combination system.

5.6.4 Piping Size between Outdoor Units (4 Unit Combination)

Pipe size specifications for outdoor units in a 4-unit combination system.

5.7 Piping Branch Restrictions

Rules and limitations for branching refrigerant pipes and connecting multiple units.

5.8 Restrictions on Height Difference between Indoor Units

Guidelines for managing height differences between indoor and outdoor units in system configurations.

6. Electrical Wiring

6.1 General Check

Pre-wiring checks for electrical components, power supply, and compliance with codes.

6.2 Electrical Wiring for Outdoor Unit

Detailed instructions and diagrams for wiring the outdoor unit's power and communication circuits.

6.3 Electrical Wiring Connection

Steps for connecting power supply, communication wires, and ensuring proper grounding.

6.4 PSW and DIP Switch Setting for Outdoor Unit

Instructions for setting DIP switches and push switches for outdoor unit configuration.

Function Setting

Procedures for setting various unit functions, inputs, and outputs via switches.

6.5 PSW and DIP Switch Setting for Outdoor Unit

Configuration of switches for outdoor unit operation, including refrigerant cycle and unit numbering.

External Input/Output and Function Setting

Detailed steps for configuring external inputs, outputs, and specific function settings.

7. Air-Tight Test and Additional Refrigerant Charge

7.1 Air-Tight Test

Procedure for performing the air-tight test on the refrigerant system using nitrogen gas.

7.3 Additional Refrigerant Charge Calculation

Method for calculating additional refrigerant needed based on piping length and unit capacity.

7.4 Charging Work

Steps for charging the system with the calculated amount of additional refrigerant.

< Caution for Refrigerant Leakage>

Precautions regarding refrigerant leakage, suffocation risk, and concentration limits.

< Calculation of Refrigerant Concentration >

Guidance on calculating refrigerant concentration limits in rooms for safety.

8. Test Run

8.1 Before Test Run

Checks and preparations required before conducting the test run.

8.2 Test Run

Procedures for performing the test run, including operation checks and setting adjustments.

Table 8.1 Test Run and Maintenance Record

A form for recording the results of the test run and subsequent maintenance activities.

Table 8.2 Alarm Code

A comprehensive list of alarm codes, their categories, contents, and leading causes.

9. Safety and Control Device Setting

Compressor Protection

Describes the safety devices and mechanisms that protect the compressor during operation.

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