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Hitachi ZX 470-6 User Manual

Hitachi ZX 470-6
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ZX
WJAG50-EN-00
ZX470
-6
470LC
-6
490H
-6
490LCH
-6
490R
-6
490LCR
-6
530LCH
-6
HYDRAULIC EXCAVATOR WORKSHOP MANUAL
PRINTED IN JAPAN (K) 2016, 04
WJAG50-EN-00
PART NO.
Workshop Manual
URL:http://www.hitachi-c-m.com
Hydraulic Excavator
470
-6
470LC
-6
490H
-6
490LCH
-6
490R
-6
490LCR
-6
530LCH
-6
Service Manual consists of the following separate Part No.
Technical Manual (Operational Principle) : Vol. No.TOJAG50-EN
Technical Manual (Troubleshooting) : Vol. No.TTJAG50-EN
Workshop Manual : Vol. No.WJAG50-EN
Engine Manual : Vol. No.ETJAG50-EN, EWJAG50-EN
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Hitachi ZX 470-6 Specifications

General IconGeneral
BrandHitachi
ModelZX 470-6
CategoryExcavators
LanguageEnglish

Summary

SECTION 1 GENERAL

Group 1 Precautions for Disassembling and Assembling

Precautions for safe disassembly and assembly procedures.

Group 2 Tightening

Procedures for tightening bolts, nuts, and piping joints.

Group 4 Bleeding Air

Procedures for bleeding air from hydraulic and fuel systems.

Group 5 Preparation

Steps for preparing the machine before maintenance.

SECTION 2 MAINTENANCE STANDARD

Group 1 Upperstructure

Maintenance standards for pump device and swing motor.

Group 2 Undercarriage

Maintenance standards for undercarriage components like rollers and track.

Group 3 Front Attachment

Maintenance standards for front attachment components like cylinders.

SECTION 3 UPPERSTRUCTURE

Group 1 Cab

Removal and installation of cab and its glass components.

Group 4 Engine

Procedures for engine removal, installation, and related components.

Group 8 Pump Device

Service procedures for the hydraulic pump device and main pump.

Group 9 Control Valve

Disassembly, assembly, and installation of control valves.

Group 21 Shockless Valve

Removal, installation, and structure of the shockless valve.

SECTION 4 UNDERCARRIAGE

Group 1 Swing Bearing

Service procedures for the swing bearing.

Group 2 Travel Device

Removal, installation, and disassembly of the travel device and motor.

Group 4 Track Adjuster

Service procedures for the track adjuster.

Group 6 Upper and Lower Rollers

Service procedures for upper and lower rollers.

SECTION 5 FRONT ATTACHMENT

Group 1 Front Attachment

Removal and installation of front attachment and bushing.

Group 2 Cylinder

Service procedures for boom, arm, and bucket cylinders.

Group 3 Hose Rupture Valve

Service for hose rupture valves on boom and arm cylinders.

INTRODUCTION

To The Reader

Guidance for technicians and contact information for questions.

Safety Alert Symbol and Headline Notations

Explanation of safety alert symbols and signal words used in the manual.

Units Used

Table of SI unit conversions for reference.

SYMBOL AND ABBREVIATION

SAFETY

Recognize Safety Information

Understanding safety alert symbols and their importance.

Follow Safety Instructions

Key instructions for safe machine operation and maintenance.

Wear Protective Clothing

Essential safety gear for operators.

General Cab Precautions

Safety guidelines for the operator's cab environment.

Safe Mounting and Dismounting

Procedures for safely getting on and off the machine.

Seat Belt and Operator Seat Safety

Ensuring operator safety with seat belts and proper seat adjustment.

Machine Operation Safety

Safe engine starting and machine operation practices.

Job Site Safety

Importance of site investigation and slope safety.

Avoid Injury from Rollaway Accidents

Procedures to prevent machine rollaways and safe parking.

Avoid Tipping

Critical procedures to prevent machine tipping.

Dig with Caution

Safety precautions when digging near underground utilities.

Avoid Power Lines

Maintaining safe distances from electric power lines.

Precautions for Lightning

Actions to take during lightning storms.

Parking and Fluid Handling Safety

Safe parking procedures and handling flammable fluids.

Transport Safely

Precautions for safe machine loading and unloading.

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