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Hobart Welders
Welding System
Champion 10,000
Hobart Welders Champion 10,000 User Manual
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Champion
10,000
Pro
cesses
Descrip
ti
on
Stick
(SMAW)
W
elding
Engine Driven Welding Generator
OM
-945
194 047AE
2008
−
04
™
2
Table of Contents
Default Chapter
3
Table of Contents
3
Section 1 − Safety Precautions − Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Engine Hazards
7
Compressed Air Hazards
7
Additional Symbols for Installation, Operation, and Maintenance
8
California Proposition 65 Warnings
9
Principal Safety Standards
9
EMF Information
9
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
10
Signification des Symboles
10
Dangers Relatifs Au Soudage À L'arc
10
Dangers Existant en Relation Avec Le Moteur
12
Dangers Liés À L'air Comprimé
13
Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
13
Proposition Californienne 65 Avertissements
15
Principales Normes de Sécurité
15
Information EMF
15
Section 3 − Definitions
16
Section 4 − Specifications
16
Weld, Power, and Engine Specifications
16
Dimensions, Weights, and Operating Angles
17
Generator Power Curve
17
Fuel Consumption (All Models)
18
Duty Cycle
18
Volt-Ampere Curves
19
Section 5 − Installation
20
Installing Welding Generator
20
Rating Label Location
21
Engine Prestart Checks (Subaru/Robin-Powered Units)
22
Engine Prestart Checks (Kohler-Powered Units)
22
Activating the Dry Charge Battery (if Applicable)
23
Connecting the Battery
23
Installing Exhaust Pipe
24
Weld Output Terminals
24
Connecting to Weld Output Terminals
25
Selecting Weld Cable Sizes
25
Section 6 − Operating the Welding Generator
26
Front Panel Controls
26
Cold Weather Engine Operation
27
Amperage Selection Table for Stick (SMAW) Electrodes
27
Section 7 − Operating Auxiliary Equipment
28
Standard Receptacles
28
Wiring Instructions for Optional 240 Volt, Single-Phase Plug (NEMA 14-50P)
29
Section 8 − Maintenance (Subaru/Robin-Powered Units)
30
Routine Maintenance (Subaru/Robin-Powered Units)
30
Maintenance Label (Subaru/Robin-Powered Units)
31
Servicing Air Cleaner (Subaru/Robin−Powered Units)
32
Overload Protection (Subaru/Robin-Powered Units)
33
Servicing Optional Spark Arrestor (Subaru/Robin-Powered Units)
33
Changing Engine Oil, Oil Filter, and Fuel Filter (Subaru/Robin-Powered Units)
34
Adjusting Engine Speed (Subaru/Robin-Powered Units)
35
Section 9 − Maintenance − (Kohler-Powered Units)
36
Routine Maintenance (Kohler-Powered Units)
36
Maintenance Label (Kohler-Powered Units)
37
Servicing Air Cleaner (Kohler−Powered Units)
38
Overload Protection (Kohler-Powered Units)
39
Servicing Optional Spark Arrestor (Kohler-Powered Units)
39
Changing Engine Oil, Oil Filter, and Fuel Filter (Kohler-Powered Units)
40
Adjusting Engine Speed (Kohler-Powered Units)
41
Troubleshooting
42
Section 10 − Troubleshooting
42
Section 11 − Electrical Diagram
45
Section 12 − Generator Power Guidelines
46
Section 13 − Stick Welding (Smaw) Guidelines
53
Conditions that Affect Weld Bead Shape
56
Section 14 − Parts List
62
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Hobart Welders Champion 10,000 Specifications
General
Brand
Hobart Welders
Model
Champion 10, 000
Category
Welding System
Language
English
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