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Honda 1999 TRX400FW Fourtrax Foreman 400 User Manual

Honda 1999 TRX400FW Fourtrax Foreman 400
169 pages
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Table of Contents

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Honda 1999 TRX400FW Fourtrax Foreman 400 Specifications

General IconGeneral
BrandHonda
Model1999 TRX400FW Fourtrax Foreman 400
CategoryOffroad Vehicle
LanguageEnglish

Summary

Important Notices and Safety Information

Age Recommendation for Operation

Minimum recommended age is 16; children under 16 should not operate.

Rider Training Requirements

Importance of certified rider training for safe operation.

Understanding Warning Symbols

Explains DANGER, WARNING, CAUTION, NOTE symbols for safety.

Preface and Break-in Recommendations

Break-in Period Guidelines

Recommendations for the initial operating period to ensure reliability.

Use of Genuine Honda Parts

Recommends using genuine Honda parts and accessories for performance.

Manual Content Overview

Outlines the manual's content, including maintenance schedules.

Fourtrax Safety Guidelines

ATV Hazard Warning

Highlights the hazardous nature of ATVs and the need for caution.

Prohibited Operations

Lists critical prohibitions like no passengers and no alcohol.

Protective Gear Requirements

Details required protective gear for safe riding.

Terrain and Hill Handling

Guidance on handling various terrains and hills safely.

Warning Information and Labels

Importance of Safety Labels

Importance of reading and understanding safety labels and tags.

Parts Location and Operation

Handlebar Controls Identification

Identification of controls on the handlebars.

Instrument Panel Overview

Identification of meters and indicators on the instrument panel.

Component Identification (Right Side)

Identification of components on the right side of the ATV.

Component Identification (Left Side)

Identification of components on the left side of the ATV.

Power Controls Operation

Ignition Switch

Explains the function of the ignition switch in different positions.

Engine Stop Switch

Describes the operation and positions of the engine stop switch.

Choke Lever

Explains how to use the choke lever for starting a cold engine.

Starter Button

Details the use of the starter button for engine ignition.

Additional Controls and Indicators

Starting Primer Knob

Instructions for using the starting primer knob in cold weather.

Recoil Starter

Steps for operating the recoil starter when the battery is low.

Throttle Lever

Explains the function and operation of the throttle lever.

Lights and Indicators

Headlight and Dimmer Switches

Operation of headlight and dimmer switches for beam selection.

Oil High Temperature Indicator

Explains the function of the oil high temperature indicator lamp.

Indicator Lamps

Describes when reverse and neutral indicator lamps illuminate.

Speedometer and Hourmeter

Explains the readings and functions of the speedometer and hourmeter.

Gearshift and Brake Controls

Gearshift Pedal Operation

Describes the gearshift pedal operation for upshifting and downshifting.

Reverse Selector Knob Use

Instructions for using the reverse selector knob to engage reverse gear.

Brake Controls Overview

Explains how front and rear brakes are operated and interconnected.

Parking Brake Mechanism

Describes the function and operation of the parking brake.

Fuel Tank Controls

Fuel Gauge

Explains how to read the fuel gauge and its levels.

Fuel Fill Cap Procedure

Instructions for tightening the fuel fill cap after refueling.

Fuel Valve Positions

Explains the function of the fuel valve in OFF, ON, and RES positions.

Engine Oil Management

Checking Engine Oil Level

Step-by-step guide to checking and adding engine oil.

Additional Features and Attachments

Helmet Holder

Describes the helmet holder and its proper use when the ATV is parked.

Flag Pole Bracket

Information on the flag pole bracket and its use.

Trailer Hitch

Instructions for attaching a trailer and guidelines for load limits.

Storage Compartment

Identifies items stored in the compartment, including manual and tool kit.

Riding Your Fourtrax

Pre-Ride Preparation Overview

General advice for preparing the ATV before riding.

Age Recommendation Enforcement

Warning about hazards of children operating ATVs not recommended for their age.

Pre-Ride Inspection and Training

Lists essential checks for the ATV before each ride and training importance.

Safe Riding Rules

Protective Apparel

Details required protective apparel for safe riding.

Eye and Clothing Protection

Emphasizes the importance of eye protection and protective clothing.

No Passengers Policy

States the ATV is designed for single rider use only.

Alcohol and Drug Impairment

Warning about operating the ATV under the influence of alcohol or drugs.

Terrain and Operation Guidelines

Off-Road Use Only

Reinforces that the ATV is for off-road use and not for pavement.

Public Road Prohibition

Warning against riding on public streets, roads, or highways.

Hands and Feet on Controls

Importance of keeping hands on handlebars and feet on footpegs.

Control Speed and Visibility

Advises controlling speed based on visibility, terrain, and experience.

Advanced Riding Techniques and Hazards

No Stunts or Wheelies

Warning against performing stunts like wheelies or jumps.

Unfamiliar Terrain Caution

Advice on riding carefully in unfamiliar terrain and checking for obstructions.

Rough/Slippery Terrain Handling

Guidelines for riding on rough, slippery, or loose terrain.

Enclosed Area Operation Hazard

Warning against operating the engine in enclosed areas due to carbon monoxide.

Starting the Engine Procedures

Engine Starting Preparation

Steps before starting the engine: fuel valve, ignition, neutral gear.

Starting in Different Temperatures

Procedures for starting in normal, high, and low temperatures.

Flooded Engine and Low Battery

Steps to clear a flooded engine or use the recoil starter for low battery.

Gear Shifting and Reverse Operation

Gear Shifting Procedures

Steps for upshifting and downshifting through the gears safely.

Shifting Gears Hazard

Warning about losing control or overturning when shifting gears improperly.

Engaging Reverse Gear

Procedure for shifting into reverse, including safety checks.

Reverse Operation Hazards

Warnings about potential hazards when operating in reverse.

Turning and Hill Riding Techniques

Turning on Level Ground

Advice on steering and leaning for effective turns on level ground.

Turning Hazards and Control

Warning about losing control or overturning due to improper turning.

Skidding and Sliding Control

How to handle skidding or sliding during turns and maintain control.

Hill Climbing Safety

Importance of skill, judgment, and terrain assessment for climbing hills.

Hill Descent and Obstacle Navigation

Weight Shift for Climbing

How to shift weight forward to keep tires on the ground while climbing.

Hill Climbing Hazards

Warnings about overturning due to steep hills, sudden throttle changes, or obstacles.

Descending Hills Safely

Procedures for descending hills, including weight shift and braking.

Hill Descent Hazards

Warnings about stalling, rolling backwards, or overturning when descending improperly.

Slope and Obstacle Riding

Slope Crossing Techniques

How to shift weight and steer when crossing slopes for stability.

Turning on Slopes

Advice on turning on slopes, avoiding steep or slippery conditions.

Obstacle Riding Precautions

How to approach and ride over obstacles like bumps, ruts, or rocks.

Obstacle Riding Hazards

Warnings about losing control or overturning when riding over obstacles improperly.

Water Riding and Parking

Water Crossing Safety

Guidelines for riding through water, including depth and speed limits.

Water Riding Hazards

Warnings about tire flotation and loss of control when riding in water.

Proper Parking Procedure

Steps for safely parking the ATV, including brake and ignition settings.

Maintenance and Repair Information

Emission Control Information

Details on the vehicle's emission control system and its label.

Scheduled Maintenance

Lists maintenance tasks and their recommended frequency.

Non-Emission Related Maintenance

Lists maintenance for components not related to emissions.

General Maintenance Safety

Safety precautions to take before performing maintenance or repairs.

Component Maintenance and Systems

Engine Running Maintenance Hazard

Warning about performing maintenance with the engine running.

Tool Kit Contents

Lists the items included in the vehicle's tool kit.

Fuel System Refueling

Instructions for refueling the fuel tank and closing the fuel cap.

Fuel Handling Safety

Safety precautions for handling fuel and avoiding fire hazards.

Fuel and Throttle System Details

Fuel Contact Hazards

Warnings about skin irritation and lung damage from fuel contact or vapor.

Gasoline Recommendations

Advice on using unleaded gasoline with the correct octane rating.

Oxygenated Fuels Information

Information on using oxygenated fuels like ethanol and MTBE.

Throttle Cable Adjustment

Instructions for checking and adjusting throttle cable free play.

Air Cleaner and Carburetor Maintenance

Air Cleaner Cleaning

Steps for cleaning the air cleaner element and housing.

Air Cleaner Drain Tube Service

How to service and clean the air cleaner housing drain tube.

Air Cleaner Dust Cover

Instructions for cleaning the dust cover of the air cleaner.

Choke Cable and Lever Check

Instructions for checking the choke cable and lever for damage.

Carburetor and Lubrication

Adjusting Idle Speed

Procedure for adjusting the engine's idle speed.

High Altitude Adjustment

Information on adjusting the carburetor for high altitude operation.

Checking Engine Oil Level

Step-by-step guide to checking and adding engine oil.

Engine Oil Recommendations

Recommended oil types and viscosities for the engine.

Engine Oil and Gear Oil Changes

Changing Engine Oil and Filter

Procedure for draining and replacing engine oil and oil filter.

Changing Rear Final Gear Oil

Procedure for draining and refilling the rear final gear case oil.

Changing Differential Oil

Procedure for draining and refilling the differential oil.

Engine Component Maintenance

Spark Plug Check and Replacement

Instructions for checking and replacing the spark plug.

Valve Clearance Adjustment

Information on checking and adjusting valve clearances.

Clutch and Electrical System

Clutch Adjustment Procedure

Steps for adjusting the clutch to ensure proper operation.

Reverse Lock System Adjustment

How to check and adjust the free play in the reverse assist lever.

Battery Care and Storage

Advice on battery maintenance, charging, and storage.

Battery Removal Procedure

Step-by-step instructions for safely removing the battery.

Electrical System and Fuses

Fuse Replacement Instructions

Location and procedure for replacing main and sub fuses.

Fuse Replacement Hazards

Warnings about improperly replacing fuses and potential electrical damage.

Brake System Checks and Adjustments

Front Brake Checks

Procedures for checking front brake lever free play and shoe lining clearance.

Front Brake Adjustment

How to adjust the front brake shoe lining for proper engagement.

Brake Fluid Level Check

Instructions for checking the brake fluid level and adding fluid if necessary.

Brake Fluid Handling Safety

Safety advice regarding brake fluid contact with skin or eyes.

Rear Brake System

Rear Brake Pedal Free Play

How to check and adjust the free play of the rear brake pedal.

Rear Brake Shoe Wear

Procedure for checking rear brake shoe wear using reference marks.

Brake Water Drainage

Instructions for draining water from the brake system.

Wheels and Tires

Wheel Removal and Installation

Steps for removing and reinstalling wheels, including torque specifications.

Tire Pressure Monitoring

Importance of checking tire pressure regularly for safe operation.

Tire Specifications

Details tire sizes, brands, and recommended pressures.

Tire Tread Condition

How to check tire tread depth and wear indicators.

Seat Removal and Other Components

Seat Removal and Reinstallation

Step-by-step guide to removing and securely reinstalling the seat.

Engine Guard and Skid Plates

Instructions for checking engine guards and skid plates for damage.

Spark Arrester Purging

Steps for purging the exhaust system to maintain the spark arrester.

Spark Arrester Hazards

Warnings about hazards associated with purging the exhaust system.

Driveshaft Boots and Transport

Driveshaft Boot Inspection

How to check driveshaft boots for damage or grease leaks.

Vehicle Securing for Transport

Procedures for securing the ATV for transport using tie-downs.

Transport Fuel Drainage and Hazards

Instructions for fuel drainage and warnings related to transport.

Cleaning and Storage Procedures

General Cleaning Recommendations

Advice on cleaning the ATV to protect finishes and check for leaks.

Cleaning Procedures

Steps for washing the ATV, including rinsing and drying.

Extended Storage Preparation

Steps for preparing the ATV for extended storage to prevent deterioration.

Storage Maintenance Steps

Specific actions like changing oil and draining fuel for storage.

Specifications Overview

Dimensions and Weight

Provides physical dimensions and weight specifications for the ATV.

Capacities and Engine Specs

Lists fluid capacities, engine bore/stroke, and idle speed.

Chassis, Suspension, and Lights

Specifications for chassis, suspension, and lighting components.

Power Transmission and Electricals

Gear Ratios and Electrical Specs

Details gear ratios, battery, and generator specifications.

Electrical Wiring Diagram

Provides a detailed wiring diagram for the ATV's electrical system.

Consumer Information and Emissions

Emission Control Systems

Explains the emission control systems and their function.

Noise Emission Control System

Information on the noise emission control system and tampering prohibitions.

Problems Affecting Emissions

Lists potential issues that may affect ATV emissions.

Warranty Service and Support

Warranty Service Information

Details on obtaining warranty service and contacting the dealer.

Customer Service Contact

Provides contact information for Honda customer service for warranty issues.

Information for Service Requests

Lists essential information needed when requesting service.

Serial Numbers and Color Label

Serial Number Locations

Explains the location of key, frame, and engine serial numbers for reference.

Document Index

Index A-C

Index entries for topics starting with A through C.

Index D-H

Index entries for topics starting with D through H.

Index I-O

Index entries for topics starting with I through O.

Index P-T

Index entries for topics starting with P through T.

Index V-W

Index entries for topics starting with V through W.

Authorized Manuals and Ordering

Manual Ordering Information

Details on ordering service manuals and related publications.

Order Form and Payment Details

Information on filling out the order form and payment methods.

Shipping and Payment Information

Sections for providing shipping address and payment information.

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