2-6
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Maintenance
LUBRICATION & SEAL POINTS (FRAME)
MATERIAL LOCATION REMARKS
Lithium based
multi-purpose grease
NLGI #2 or equivalent
Wheel bearing dust seal lips
Gearshift pedal pin sliding area
Clutch cable end
Clutch cable end adjuster inside surface
Clutch in-line cable adjuster threads
Clutch lever pivot bolt sliding surface
Air cleaner housing-to-air cleaner element contacting area Apply 1.5 – 5.5 g
(0.1 – 0.2 oz)
Front wheel bearing cavity
Axle outer surface
Swingarm pivot bolt outer surface
Shock absorber spherical bearing rolling area
Molybdenum disulfide
grease
(containing more than 3%
molybdenum disulfide,
NLGI #2 or equivalent)
Swingarm pivot needle bearing rolling area Filling up
Swingarm pivot thrust bearing rolling area Filling up
Swingarm pivot dust seal lips
Swingarm left end piece (left swingarm washer contact areas)
Cushion linkage needle bearing rolling area Filling up
Cushion linkage side collar inside surfaces
Cushion linkage dust seal lips
Shock absorber dust seal lips
Brake pedal pivot bolt sliding surface
Sidestand sliding area Apply 1.0 g (0.04 oz)
Lithium based
multi-purpose extreme
pressure grease NLGI #2
(ALVANIA EP2
manufactured by Shell or
equivalent)
Throttle cable end (grip side)
Throttle pipe flange cable sliding area
Urea based
multi-purpose extreme
pressure grease NLGI #2
(EXCELITE EP2
manufactured by KYODO
YUSHI CO., LTD. or
equivalent)
Steering head bearing rolling area Apply 3 – 5 g (0.1 – 0.2 oz)
Steering head dust seal lips Apply 3 – 5 g (0.1 – 0.2 oz)
Brake pedal dust seal lips
Silicone grease Brake caliper pin bolt sliding area Apply 0.4 g (0.01 oz)
minimum
Brake caliper bracket pin sliding area Apply 0.4 g (0.01 oz)
minimum
Brake caliper dust seal lips
Brake caliper pad pin stopper ring
Brake lever pivot bolt sliding surface Apply 0.10 g (0.004 oz)
minimum
Brake lever sliding area Apply 0.10 g (0.004 oz)
minimum
Rear master cylinder push rod round surface Apply 0.10 g (0.004 oz)
minimum
Rear master cylinder boot fitting area Apply 0.10 g (0.004 oz)
minimum
Engine oil Fuel pump unit O-ring
Fuel pump assembly O-ring (at joint)
Fuel pump base O-ring (at joint)
Honda DOT 4 brake fluid Brake caliper piston seal lips
Brake caliper piston sliding surface
Front master cylinder inner surface Apply 0.04 – 0.16 g
(0.001 – 0.006 oz)
Rear master cylinder inner surface
Master piston outer surface and piston cups
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