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Honda CRF450X 2007 User Manual

Honda CRF450X 2007
185 pages
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IMPORTANT NOTICES
This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when it is resold.
All information in this publication is based on the latest product information available at the time of approval for printing. Honda Motor Co., Ltd.
reserves the right to make changes at any time without notice and without incurring any obligation.
No part of this publication may be reproduced without written permission.
The vehicle pictured on the front cover may not match your vehicle.
©Honda Motor Co., Ltd., 2006
FOR RECREATIONAL OFF-ROAD OR COMPETITION USE ONLY
This motorcycle is designed and manufactured for recreational off-road use or competition only and is covered
by noise control warranty. It does not conform to federal motor vehicle safety standards or US EPA On
Highway Exhaust Emission regulations, and operation on public streets, roads, or highways is illegal. The
vehicle is equipped with a USDA qualified spark arrester. If you need to cross a paved or public road, get off
and walk your motorcycle across.
Do not modify any emission-related items except for competition use. Any emission-related modifications
should be restored to standard factory specifications before resuming recreational off-road use.
NO PASSENGERS
This motorcycle is designed and constructed as an operator-only model. The motorcycle load limit and seating
configuration do not safety permit the carrying of a passenger.
Contents.qxd06.3.276:18PMページ1

Table of Contents

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Honda CRF450X 2007 Specifications

General IconGeneral
Engine Type449cc liquid-cooled single-cylinder four-stroke
Bore and Stroke96.0mm x 62.1mm
Compression Ratio12.0:1
Transmission5-speed
Final Drive#520 chain; 13T/51T
Front BrakeSingle 240mm disc with twin-piston caliper
Rear BrakeSingle 240mm disc
Front Tire80/100-21
Rear Tire110/100-18
Wheelbase58.3 inches
Fuel Capacity1.9 gallons
IgnitionCD with electronic advance
Front Suspension47mm inverted Showa cartridge fork with 16-position rebound and 16-position compression damping adjustability; 12.4 inches travel
Rear SuspensionPro-Link Showa single shock with spring preload, 17-position rebound damping adjustability, and compression damping adjustment separated into low-speed (13 positions) and high-speed (3.5 turns); 12.4 inches travel
InductionKeihin 40mm flat-slide carburetor

Summary

Safety Overview

Service Procedures

Adjustments for Competition

Front Suspension Adjustments

Explains how to adjust front suspension air pressure, rebound damping, and compression damping.

Motorcycle Safety

Important Safety Information

Provides essential safety information for operating the motorcycle safely.

Operating Controls

Operation Component Locations

Illustrates and identifies the location of all major operating controls on the motorcycle.

Before Riding

Are You Ready to Ride?

Guides the rider on assessing their readiness and the motorcycle's condition before riding.

Pre-ride Inspection

Details the essential pre-ride inspection checklist to ensure the motorcycle is safe to operate.

Basic Operating Instructions

Starting & Stopping the Engine

Provides step-by-step procedures for starting and stopping the engine under various conditions.

Shifting Gears

Explains the correct procedure for shifting gears to ensure smooth operation and prevent drivetrain damage.

Braking

Covers the operation and adjustment of the motorcycle's braking system.

Servicing Your Honda

Before You Service Your Honda

Outlines important considerations and safety precautions before performing any maintenance.

Maintenance Safety

Preparation and Precautions

Emphasizes reading instructions, ensuring proper tools, and following safety guidelines for maintenance.

Competition Use

Distributor’s Limited Warranty

Explains the warranty coverage provided by the Honda distributor.

General Competition Maintenance

After Race Lubrication

Details applying rust-inhibiting oil and lubricating the drive chain after a race.

Fuel System

Refueling Procedure

Details the steps for safely refueling the motorcycle, including tank capacity and precautions.

Chassis Maintenance

Brake Fluid Replacement

Details the process for replacing brake fluid and inspecting brake calipers for wear.

Fork Oil/Performance

Explains the importance of fork oil maintenance for suspension performance and recommends specific oils.

Before & After Competition Maintenance

After Competition Maintenance

Provides essential maintenance steps to perform after a competition event for long-term performance.

Engine Oil

Oil Recommendation

Specifies recommended engine oil types, viscosity, and API classifications for optimal performance.

Transmission Oil

Checking & Adding Oil

Guides on checking and adding transmission oil to maintain proper lubrication levels.

Replacing Transmission Oil

Details the procedure for draining and refilling the transmission oil, including torque specifications.

Coolant

Checking & Adding Coolant

Provides instructions for checking and adding coolant to the reserve tank.

Coolant Replacement

Advises on when and how to replace coolant, recommending dealer service if unqualified.

Air Cleaner

Cleaning

Details the step-by-step process for cleaning and oiling the air cleaner element.

Throttle

Clutch System

Clutch Cover/Disc/Plate Removal

Outlines the procedure for removing clutch covers, discs, and plates for inspection or replacement.

Clutch Disc/Plate Inspection

Provides guidelines for inspecting clutch discs and plates for wear, scoring, or warpage.

Spark Plug

Spark Plug Replacement & Inspection

Details replacing and inspecting spark plugs, including gap settings and reading interpretation.

Cylinder Head Cover

Cylinder Head Cover Removal

Details the procedure for removing the cylinder head cover for inspection or service.

Positioning At Top Dead Center On The Compression Stroke

Explains how to position the piston at TDC on the compression stroke for cylinder head inspection.

Valve Clearance

Valve Clearance And Decompressor Arm Clearance Inspection

How to measure intake and exhaust valve clearance and decompressor arm clearance.

Piston/Piston Rings/Piston Pin

Piston Removal

Details the steps for removing the piston, including pin clips and piston pin.

Cylinder Installation

Suspension

Brakes

Tires & Tubes

Drive Chain

Battery

Headlight & Taillight

Chassis Adjustments

Rear Suspension Adjustments

Details adjustments for rear suspension rebound damping and compression damping.

Suspension Adjustment Guidelines

Offers a chart to help diagnose suspension symptoms and suggests appropriate adjustments.

Carburetor Adjustment & Tuning Tips

Provides detailed information on carburetor components, adjustments, and tuning for optimal performance.

Taking Care of the Unexpected

Technical Information

Specifications

Lists detailed technical specifications for the motorcycle's engine, chassis, electrical, and lighting systems.

Torque Specifications

Provides a comprehensive list of torque specifications for various fasteners and components.

Consumer Information

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