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Honda EU20i Series - User Manual

Honda EU20i Series
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CONTENTS
1. SAFETY
INSTRUCTIONS
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.
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.
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2.SAFETY
LABEL
LOCATIONS
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.....
..........
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..
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..
.
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........ 7
CE
mark
and noise label
locations
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11
3.
COMPONENT
10ENTIFICATION ..
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......
.......
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12
4.
PRE-OPERATION CHECK
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16
5. STARTING THE ENGINE ...
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21
Carburetor
Modification
for
High
Altitude
Operation
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24
6. GENERATOR USE
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25
7.STOPPING
THE ENGINE
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38
8.
MAINTENANCE
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40
9. TRANSPORTING/STORAGE
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45
10.
TROUBLESHOOTING ...
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48
11.
SPECIFICATIONS .
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51
12.
WIRING
DIAGRAM
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53
RECEPTACLE ..... ..........
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54
MAJOR
Honda
OISTRIBUTOR AOORESSES ....
..
......
. Inside
back
cover
"EC
Oeclaration
of
Conformity"
CONTENT OUTLINE
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.. .. . Inside
back
cover
1.
SAFETY INSTRUCTIONS
IMPORTANT
SAFETY
INFORMATION
Honda
generators
are
designed
for
use
with
electrical
equipment
that
has
suitable
power
requirements.
Other
uses can
result
in
injury
to
the
operator
or
damage
to
the
generator
and
other
property.
Most
injuries
or
propert
y
damage
can be
prevented
if
you
follow
all
instructions
in
this
manual
and
on
the
generator. The
most
common
hazards are
discussed
below, along
with
the
best
way
to
protect
yourself
and others.
Never
attempt
to
modify
the
generator.
It
can
cause
an
accident
as
wel~
as
dam
age
to
the
generator
and appliances.
Do
not
connect
an
extension
to
the
muffler.
Do
not
modify
the
intake
system
.
Do
not
adjust
the
governor.
Do
not
remove
the
control
panel
or
do
not
change
the
wiring
of
the
control
panel.
Operator
Responsibility
Know
how
to
stop
the
generator
quickly
in case
of
emergency
.
Understand
the
use
of
all
generator
controis,
output
receptacles, and
connections.
Be
sure
that
anyone
who
operates
the
generator
receives
proper
instruction.
Do
not
let
children
operate
the
generator
without
parental
superv
ision .
Be
sure
to
observe
the
instructions
in
this
manual
for
how
to
use
the
generator
and
maintenance
information
.
Ignoring
or
improperly
folIowing
the
instructions
can
cause
an
accident
s.
uch
as an
electric
shock
, and
the
condition
of
the
exhaust
gas
may
deteriorate.
Obey
all
applicable
laws
and
regulations
where
the
generator
is used.
Gasoline and Oil
is
toxic
. Follow
the
instructions
provided
by
each
manufacturer
before use.
Place
the
generator
on a
firm
level
place
before
operation
.
Do
not
operate
the
generator
with
any cover removed.
You
may
get
your
hand
or
foot
caught
in
the
generator
and
it
may
cause
accident.
Consult
your
authorized
Honda
dealer
for
disassembly
and
service
of
the
generator
that
are
not
covered in
this
manual.
2
3
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Summary

1. SAFETY INSTRUCTIONS

IMPORTANT SAFETY INFORMATION

Crucial safety guidelines to prevent injury and property damage when operating the generator.

Operator Responsibility

User's duty to understand controls, ensure proper instruction, and follow safety guidelines for safe generator operation.

2. SAFETY LABEL LOCATIONS

Safety Labels Overview

Highlights key safety labels and warnings on the generator, including socket, hot, and fuel cautions.

CE mark and noise label locations

Identifies and explains the CE mark and noise level label on the generator for compliance and user awareness.

3. COMPONENT IDENTIFICATION

CONTROL PANEL (GG2, GG3, B, F, W, CL types)

Details the various controls and indicators on the generator's control panel for specific model types.

CONTROL PANEL (GW11, GW12 type)

Details the various controls and indicators on the generator's control panel for specific model types.

4. PRE-OPERATION CHECK

Check the engine oil level.

Steps to inspect and ensure the engine oil level is within the recommended range before operation.

Check the fuel level.

Procedure to check and refuel the generator's fuel tank, emphasizing safety precautions.

Check the air cleaner.

Instructions for inspecting the air cleaner elements for cleanliness and condition to ensure proper engine performance.

SPARK PLUG SERVICE

Guidance on inspecting, cleaning, and gapping the spark plug for optimal engine operation.

5. STARTING THE ENGINE

6. GENERATOR USE

Carburetor Modification for High Altitude Operation

Explains modifications needed for operating the generator at high altitudes to maintain performance and emissions.

Grounding the Generator

Instructions on how to properly ground the generator for electrical safety.

Using Extension Cords

Guidelines for selecting and using appropriate extension cords with the generator.

Connecting Multiple Appliances

Information on using RCBOs for connecting multiple appliances safely.

AC applications

AC Circuit Protector (GG2, GG3, GW11, GW12, B, F, W, CL types)

Explains the function and resetting of AC circuit protectors for specific generator models.

Output and Overload Indicators

Output Indicator Function

Describes the normal operation, blinks, and functions of the output indicator, including its hour meter capability.

Overload Indicator Function

Explains the behavior of the overload indicator when the generator is overloaded or has a connected appliance fault.

Parallel operation

Connecting Honda Generators for Parallel Operation

Guidelines for using Honda approved equipment to connect two generators for parallel operation.

DC application

Charging 12 Volt Automotive Batteries

Instructions for using the DC receptacle to charge 12-volt automotive batteries, including safety warnings.

Oil Alert system

7. STOPPING THE ENGINE

8. MAINTENANCE

1. CHANGING OIL

Detailed steps for draining and refilling the engine oil, including capacity and cautions.

2. AIR CLEANER SERVICE

Procedure for checking and cleaning the air cleaner elements to maintain engine performance.

3. SPARK PLUG SERVICE

Steps for inspecting, cleaning, gapping, and replacing the spark plug for proper engine operation.

9. TRANSPORTING;STORAGE

Transporting the Generator

Safety precautions and procedures for transporting the generator, including securing it and preparing it for transport.

Storing the Generator

Steps for preparing the generator for extended storage, including draining fuel and protecting the engine.

10. TROUBLESHOOTING

When the engine will not start:

A flowchart to diagnose and resolve issues when the generator engine fails to start.

Appliance does not operate:

A flowchart to diagnose and resolve issues when connected appliances are not operating correctly.

11. SPECIFICATIONS

Dimensions and Weight

Technical specifications detailing the generator's physical dimensions and weight.

Engine Specifications

Detailed technical specifications for the generator's engine, including type, displacement, and capacity.

Generator Specifications

Technical specifications related to the generator's AC and DC output ratings, voltage, and frequency.

Overview

This document describes a portable generator, likely a Honda EU20i model, designed for providing electrical power. It emphasizes safe operation, maintenance, and troubleshooting to ensure reliable performance and prevent injury or damage.

Function Description

The generator is designed to produce electrical power for various equipment with suitable power requirements. It features an internal combustion engine that drives an alternator to generate AC and DC electricity. The AC output is suitable for general electrical appliances, while the DC output is specifically for charging 12-volt automotive-type batteries. The generator incorporates an "Eco Throttle" system to automatically adjust engine speed based on the electrical load, minimizing fuel consumption during operation. It also includes an "Oil Alert" system that automatically shuts down the engine if the oil level falls below a safe limit, preventing engine damage. For safety, it features AC circuit protectors that automatically switch off in case of a short circuit or significant overload. The generator can be operated individually or in parallel with another identical unit using an optional receptacle box to increase total power output.

Usage Features

To operate the generator, users must first perform pre-operation checks, including verifying engine oil and fuel levels, and ensuring the air cleaner elements are clean. Starting the engine involves turning the fuel filler cap vent lever to the ON position, setting the engine switch to ON, moving the choke lever to the CLOSED position (if the engine is cold), and then pulling the starter grip briskly. Once the engine warms up, the choke lever should be moved to the OPEN position. When connecting appliances, it's crucial to ensure they are switched off before plugging them into the AC receptacles. The generator's output indicator (green) confirms normal operation, while the overload indicator (red) signals an overload or short circuit, prompting the user to investigate and reset the circuit protector. For DC charging, the Eco Throttle switch should be in the OFF position, and charging cables must be connected first to the generator, then to the battery, with careful attention to polarity to prevent damage or sparks. The manual strongly advises against starting an automobile engine with the generator still connected. For high-altitude operation, carburetor modifications may be necessary to maintain performance and prevent engine damage. When transporting or storing the generator, it must be secured upright, with the engine switch OFF and the fuel filler cap vent lever turned to the OFF position to prevent fuel spillage.

Maintenance Features

Regular maintenance is crucial for keeping the generator in optimal operating condition. The manual provides a detailed schedule for inspections and services. Key maintenance tasks include checking and changing the engine oil, servicing the air cleaner, and inspecting/servicing the spark plug. Engine oil should be drained when warm and refilled with recommended 4-stroke motor oil. The air cleaner elements should be cleaned regularly, especially in dusty conditions, using warm soapy water or a high flash point solvent, then oiled and squeezed dry. The spark plug needs visual inspection for cracks or fouling, cleaning with a wire brush, and adjustment of the plug gap to ensure proper engine operation. For long-term storage (more than 30 days), the fuel system should be drained to prevent fuel deterioration and engine damage. This involves emptying the fuel tank and carburetor, and then pouring a small amount of clean engine oil into the cylinder before reinstalling the spark plug. The starter grip should be pulled slowly until resistance is felt, indicating the piston is on its compression stroke, to protect against internal corrosion. The manual also advises consulting an authorized Honda dealer for disassembly and service procedures not covered in the manual, and for disposing of used parts and fluids responsibly.

Honda EU20i Series Specifications

General IconGeneral
ModelEU20i
Noise Level at 1/4 Load53 dB(A)
Dry Weight21 kg
InverterYes
Maximum AC Output2000 VA
Rated AC Output1600 VA
Engine Type4-stroke, single cylinder
Fuel Tank Capacity3.6 litres
Continuous Operating Hours at Rated Load4.0 hours
Starting SystemRecoil
AC Output230V
DC Output12V
TypePortable Inverter Generator

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