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Honda GL1800 2008 User Manual

Honda GL1800 2008
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See model identification on page ii.
Set-up and pre-delivery service
must be performed by an authorized
Honda motorcycle dealer.
2008 GL1800
SET-UP INSTRUCTIONS
INCLUDING AIRBAG MODEL
©2007 American Honda Motor Co., Inc. All Rights Reserved
MPD 11952 (0705)
Issued: June 2007
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Honda GL1800 2008 Specifications

General IconGeneral
Engine Type1832cc liquid-cooled horizontally opposed six-cylinder
Bore and Stroke74mm x 71mm
Compression Ratio9.8:1
TransmissionFive-speed including overdrive, plus electric reverse
Final DriveShaft
Front BrakesDual full-floating 296mm discs with CBS three-piston calipers
Rear BrakeSingle ventilated 316mm disc with CBS three-piston caliper
Front Tire130/70R-18
Rear Tire180/60R-16
Wheelbase66.5 inches
Seat Height29.1 inches
Fuel Capacity6.6 gallons
Fuel SystemPGM-FI
IgnitionComputer-controlled digital with 3-D mapping
Front Suspension45mm fork with anti-dive system; 5.5 inches travel
Rear SuspensionPro Arm single-side swingarm with Pro-Link single shock

Summary

Set-up Service Importance and Safety

Customer Safety Considerations

Crucial for rider safety and machine reliability; errors can cause damage or injury.

Technician Safety Guidelines

Emphasizes strict adherence to manual instructions to prevent serious injury or death.

General Safety Precautions

Covers shop safety, gear, reading instructions, proper stands, and engine off procedures.

Seat, Grip, and Backrest Installation

Seat, Grip, and Backrest Installation (cont.)

Windscreen Installation

Windscreen Installation (cont.)

Mirror Installation

Wire Harness and Cable Routing Check

Battery and Control Unit Wiring Check

Verify routing of battery cables, heater control unit, and auxiliary input connectors.

Wire Harness and Cable Routing Check (cont.)

Seat Heater and Trunk Wiring Check

Confirm routing of seat heater wires, trunk sub-wire harness, and passenger headset connections.

Battery Service and Installation

Battery Removal and Servicing Procedure

Remove left side cover and battery, service it, then reinstall and connect terminals properly.

Fluid Level Checks

Brake Fluid Reservoir Check

Check front and rear brake fluid reservoirs; add fluid if low and bleed system if necessary.

Clutch Master Cylinder Check

Verify clutch master cylinder fluid level; add fluid if low and bleed system for excessive freeplay.

Throttle Freeplay and Engine Oil Level

Engine Oil Level Verification

Clean engine, check oil level with dipstick, add recommended oil if low, and reinstall cap.

Fluid Levels and Checks

Engine Oil Level Top-Up and Cover Reinstallation

Recheck engine oil after warming up; add oil if necessary and reinstall engine cover.

ECM Initialization and Heater System Test

Navigation System Initialization

Navigation System Setup

Navigation System Settings and Indicator Checks

Ignition Cut-off Switches and Final Form

Clutch and Sidestand Switch Testing

Verify ignition cut-off switches for clutch lever and sidestand function correctly.

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