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Honda NAVI K74G-CBS 2019 User Manual

Honda NAVI K74G-CBS 2019
79 pages
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Honda Motorcycle & Scooter India Pvt. Ltd.
New Automatic Vehicle
NAVI
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Honda NAVI K74G-CBS 2019 Specifications

General IconGeneral
Fuel SystemCarburetor
StarterElectric Starter
Front SuspensionTelescopic Fork
Seat Height765 mm
Curb Weight101 kg
Kerb Weight101 kg
Bore x Stroke50 mm x 55.6 mm
Ignition SystemTransistorized Ignition
TransmissionAutomatic
Frame TypeUnderbone
Rear SuspensionHydraulic Monoshock
Front BrakeDisc Brake
Rear BrakeDrum Brake
BrakesFront: Disc, Rear: Drum
Engine TypeAir-cooled, 4-stroke, OHC, single-cylinder
Displacement109cc
Max Torque8.96 Nm @ 5500 rpm

Summary

WELCOME

Manual Introduction and Safety Emphasis

Introductory section welcoming the user to the manual and emphasizing safety.

IMPORTANT INFORMATION

Vehicle Usage Guidelines

Guidelines on rider capacity, on-road use, and the importance of reading the owner's manual.

CATALYTIC CONVERTER

Catalytic Converter Care and Function

Explains converter function, care, fuel requirements, and potential damage from overheating.

A FEW WORDS ABOUT SAFETY

General Safety Awareness

Emphasizes safety importance, types of warnings (DANGER, WARNING, CAUTION), and good judgment.

VEHICLE SAFETY

Safe Riding Practices

Prioritize safety: avoid alcohol, ride within limits, be visible, and use good judgment.

Protective Apparel and Gear

Rider Protective Gear Recommendations

Recommendations for helmets, eye protection, boots, gloves, and clothing for rider safety.

LOAD LIMITS AND GUIDELINES

Vehicle Capacity and Loading

Vehicle capacity is 170kg. Guidelines for safe loading of rider, pillion, and cargo.

Accessories and Modifications Policy

Caution on Non-Honda Accessories

Caution on non-Honda accessories/modifications. Recommend genuine Honda parts for safety.

ANTI-THEFT TIPS

Vehicle Security Measures

Tips include locking steering, securing the key, parking safely, and using anti-theft devices.

PARTS LOCATION

Handlebar Controls Layout

Identifies controls like brake levers, throttle grip, and switches on the handlebars.

SERIAL NUMBERS

Vehicle Identification Numbers

Details on where to find and record frame and engine serial numbers for registration.

INSTRUMENTS AND INDICATORS

Instrument Panel Overview

Explains the location and function of dashboard indicators like speedometer and fuel gauge.

FUEL GAUGE

Fuel Gauge Operation

Explains the 'Red Band' indication for low fuel level and approximate reserve capacity.

MAJOR COMPONENTS

Brakes System Overview

Importance of brakes, free play definition, and basic operation.

Brake Lever Free Play

Specifies the recommended free play for brake levers (10-20 mm).

FRONT BRAKE ADJUSTMENT

Front Brake Adjustment Procedure

Detailed steps for adjusting front brake free play using adjusting nuts and checking gaps.

REAR BRAKE ADJUSTMENT

Rear Brake Adjustment Procedure

Steps to adjust rear brake free play using the adjusting nut and ensuring correct seating.

OTHER CHECKS

Brake Cable Maintenance

Check brake cables for kinks/wear, lubricate for smooth operation and prevent corrosion.

FUEL SYSTEM

Fuel Knob Operation

Explains the function of the three-way fuel knob: ON, OFF, and RES (Reserve).

FUEL TANK

Fuel Tank Capacity and Refueling

Specifies fuel tank capacity and instructions for safe refueling.

FUEL QUALITY AND CARE

Petrol with Alcohol Content

Use unleaded petrol with octane 90+. Alcohol can affect performance; check compatibility.

ENGINE OIL LEVEL CHECK

Engine Oil Level Check Procedure

Procedure to check engine oil level using the dipstick and level marks.

TYRE SAFETY AND MAINTENANCE

Tyre Safety and Inflation

Ensure proper tyre type, size, tread, and inflation for safe operation and handling.

Tyre Air Pressure Guidelines

Guidelines for checking cold tyre air pressures for optimal handling and tread life.

Tyre Inspection for Wear and Damage

Tyre Inspection Procedure

Inspect tyre treads and sidewalls for bumps, cuts, splits, cracks, and excessive wear.

TREAD WEAR INSPECTION

Checking Tread Wear Indicators

Inspect wear indicators; replace tyre if indicator is visible.

TYRE REPLACEMENT

Recommended Tyre Specifications

Lists recommended front and rear tyre sizes and specifications for replacement.

IGNITION SWITCH AND STARTER

Ignition Switch Operation

Explains ignition switch positions (OFF, ON) and key removal.

Starter Button Function

The starter button is next to the throttle grip; pressing it cranks the engine.

LEFT HANDLEBAR CONTROLS

Headlight Dimmer Switch

Controls high (HI) and low (LO) beam for the headlight.

Turn Signal and Horn Operation

Operates left/right turn signals and sounds the horn.

STEERING LOCK AND SEAT REMOVAL

Steering Lock Procedure

Instructions on how to lock and unlock the steering using the ignition key.

Seat Removal and Access

Steps to remove the seat to access battery, fuses, and storage compartment.

HELMET HOLDER

Helmet Holder Usage

Location on the left side below the seat for securing helmet while parked.

CENTER COMPARTMENT AND FUEL TANK COVER

Center Compartment Storage

Storage area below the seat for light items like tools and documents.

Fuel Tank Cover Access

Instructions on unlocking the fuel tank lid and removing the cover.

RIGHT SIDE COVER MAINTENANCE

Right Side Cover Removal Procedure

Steps to remove the right side cover for secondary air filter maintenance.

REAR VIEW MIRROR AND HEADLIGHT AIM

Rear View Mirror Adjustment

Instructions for removing, installing, and adjusting rear view mirrors.

Headlight Aim Adjustment

Procedure for vertical adjustment of the headlight beam using a bolt.

VEHICLE OPERATION: PRE-RIDE

Pre-Ride Inspection Importance

Crucial pre-ride checks for safety and vehicle condition before each ride.

STARTING THE ENGINE

Engine Starting Methods

Uses electric starter or kick starter. Avoid extended idling and leaded petrol.

Engine Starting Procedure

Steps for starting, including locking the rear wheel and using the combi brake lever.

Engine Start and Warm-up

Engine Start and Warm-up Procedure

Detailed steps for starting and warming the engine using choke lever for cold/normal temperatures.

RUNNING-IN AND RIDING ADVICE

Running-in Period Recommendations

Pay attention during the first 500 km, avoid full-throttle starts and rapid acceleration.

Riding Precautions

Review vehicle safety, ensure flammable materials are clear of exhaust system.

PARKING THE VEHICLE

Parking Procedures and Center Stand

Instructions for safe parking, using the center stand, and locking the steering.

VEHICLE MAINTENANCE

Importance of Maintenance

Highlights the importance of maintenance for safety, economy, and environment.

Maintenance Safety Precautions

Performing maintenance tasks requires basic mechanical skills and adherence to safety.

GENERAL MAINTENANCE SAFETY

Safety Precautions for Maintenance Work

Ensure engine is off, work in ventilated areas, let parts cool, avoid moving parts.

TOOL KIT

Tool Kit Contents and Location

Located in center compartment; includes driver screw, grip, wrench plug, spanner, tool bag.

MAINTENANCE SCHEDULE

Using the Maintenance Schedule

Guide to using the maintenance schedule and following service codes (I, C, A, L, R).

Service Intervals and Notes

Service at 4000km/4 months. Notes on frequent service for specific riding conditions.

COLOR CODE

Vehicle Color Codes for Parts

Lists colors like Patriot Red, Ranger Green R, Black for ordering replacement parts.

AIR CLEANER MAINTENANCE

Air Cleaner Element Replacement

Replace element at regular intervals; more frequently in dusty/wet conditions.

SECONDARY AIR SUPPLY SYSTEM

Secondary Air Filter Cleaning

Service at regular intervals, more frequently in wet/dusty areas.

CRANKCASE BREATHER

Crankcase Breather Maintenance

Clean breather oil from tube periodically; service more frequently in rain/full throttle.

ENGINE OIL SPECIFICATIONS

Engine Oil Quality and Viscosity

Use quality oil meeting API MA. Viscosity depends on atmospheric temperature.

ENGINE OIL CHANGE AND DISPOSAL

Engine Oil Change and Disposal Guidelines

Change oil as per schedule. Dispose used oil responsibly; avoid skin contact.

ENGINE OIL CHANGE PROCEDURE

Engine Oil Change Steps

Steps for draining, filling, and checking engine oil level, including torque specs.

ENGINE OIL STRAINER SCREEN

Oil Strainer Screen Cleaning Procedure

Procedure to remove, clean, and reinstall the oil strainer screen and cap.

SPARK PLUG SERVICE

Spark Plug Recommendation and Caution

Recommended spark plug model and cautions about heat range.

Spark Plug Inspection and Gap Setting

Spark Plug Inspection and Gap Procedure

Inspect electrodes for wear/fouling. Check and adjust spark plug gap to 0.80-0.90 mm.

Spark Plug Tightening Procedure

Instructions on how to tighten spark plugs correctly to avoid damage.

ENGINE IDLE SPEED ADJUSTMENT

Adjusting Engine Idle Speed

Procedure to adjust idle speed to 1,700 ± 100 rpm using throttle stop screw.

WHEEL REMOVAL AND INSTALLATION

Front Wheel Removal Procedure

Steps to remove the front wheel, including covers, cables, nuts, and axle.

Front Wheel Installation Procedure

Steps for positioning the wheel, inserting axle, tightening nut, and adjusting brakes.

Rear Wheel Removal and Installation

Steps for removing and installing the rear wheel and associated parts.

BRAKE SHOE WEAR CHECK

Brake Shoe Wear Indicator

Check arrow mark alignment on brake arm and panel to determine if shoes need replacement.

BATTERY INFORMATION

Battery Type and Care

Maintenance-free sealed type; contact dealer if weak or leaking electrolyte.

BATTERY REMOVAL PROCEDURE

Battery Removal Steps

Steps to remove seat cover, disconnect terminals, and remove the battery.

FUSE REPLACEMENT

Fuse Failure and Replacement Guidelines

Fuse failure indicates issues. Replace fuses with correct rating; do not use higher.

FUSE HOLDER AND TYPES

Fuse Holder and Fuse Ratings

Location near battery; main fuse 10A, sub fuse 7.5A. Spare fuse available.

BULB REPLACEMENT PRECAUTIONS

General Bulb Replacement Safety

Turn ignition OFF, let bulb cool, use specified bulbs, check operation after replacement.

POSITION LIGHT BULB REPLACEMENT

Position Light Bulb Replacement Steps

Steps to remove front cowl, disconnect connector, and pull out bulb.

HEADLIGHT BULB REPLACEMENT

Headlight Bulb Replacement Steps

Remove front cowl, dust cover, press locking pin to remove bulb.

STOP/TAIL LIGHT BULB REPLACEMENT

Stop/Tail Light Bulb Replacement Steps

Remove seat, bulb holder, press and turn bulb to remove.

TURN SIGNAL BULB REPLACEMENT

Turn Signal Bulb Replacement Steps

Remove turn signal lens and screw, press and turn bulb to remove.

VEHICLE CLEANING GUIDELINES

General Cleaning and Washing Advice

Use cool water, mild detergent. Avoid high pressure spray and harsh chemicals.

VEHICLE WASHING PROCEDURE

Vehicle Washing Steps

Rinse with cool water, clean with sponge/cloth, avoid directing water to sensitive parts.

VEHICLE FINISHING TOUCHES

Polishing and Waxing

Use commercially available spray cleaner/polish or wax for finishing.

ROAD SALT REMOVAL

Cleaning After Road Salt Exposure

Clean with cool water, dry thoroughly, and protect metal with wax.

VEHICLE STORAGE GUIDE

Storage Preparation Steps

Steps for preparing the vehicle for storage, including oil change and fuel handling.

VEHICLE STORAGE PROCEDURES

Storage Procedures

Detailed steps for storing the vehicle, including protecting the cylinder and battery.

REMOVAL FROM STORAGE

Removal from Storage Procedure

Steps for uncovering, cleaning, checking battery, and filling fuel tank after storage.

VEHICLE SPECIFICATIONS

Dimensions, Weight, and Capacities

Details on vehicle dimensions, weight, engine oil, fuel tank, and transmission oil capacities.

Engine Specifications

Details on bore, stroke, displacement, spark plug, and idle speed.

CHASSIS, SUSPENSION, AND POWER TRANSMISSION

Chassis, Suspension, and Drive Details

Information on caster, trail, tyre sizes, primary drive type, and final reduction.

ELECTRICAL, LIGHTING, AND FUSE SPECIFICATIONS

Electrical, Lighting, and Fuse Details

Specifications for battery, generator, lights, and fuses.

WARRANTY POLICY

General Warranty Terms and Conditions

Details on product warranty period, repair/replace policy, and exclusions.

EMISSION WARRANTY

Emission Warranty Coverage and Claims

Covers components affecting emissions, subject to standards and proper maintenance.

Warranty Limitations and Exclusions

Warranty Limitations and Exclusions

Conditions under which warranty is not applicable or is voided.

Further Warranty Exclusions

Further Warranty Exclusions

Excludes damage from misuse, adulteration, bad roads, improper fuel, unauthorized parts, or commercial use.

Emission Warranty Conditions and Requirements

Emission Warranty Conditions and Requirements

Warranty applicable with adherence to manual, recommended fluids, and regular maintenance.

Emission Warranty Claim Process

Emission Warranty Claim Process

Claims require examination; manufacturer has sole discretion for repair/replacement.

Conditions for Voiding Emission Warranty

Conditions for Voiding Emission Warranty

Warranty void if PUC certificate missing, not serviced by authorized center, or used for competition.

Emission Warranty Scope and Limits

Emission Warranty Scope and Limits

Covers emission standard compliance, not general performance or routine maintenance.

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