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Honda NSR250R SERIES User Manual

Honda NSR250R SERIES
480 pages
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Table of Contents

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Honda NSR250R SERIES Specifications

General IconGeneral
BrandHonda
ModelNSR250R SERIES
CategoryMotorcycle
LanguageEnglish

Summary

General Information

Specifications

Detailed technical specifications for the motorcycle model, including dimensions, capacity, and performance data.

General Cautions

Important safety warnings and precautions to follow during operation, maintenance, and repair of the motorcycle.

Torque Values

Specific torque settings for various fasteners and components, crucial for proper assembly and safety.

Troubleshooting

Common problems, their possible causes, and recommended inspection steps to diagnose and resolve issues.

Maintenance Procedures

Maintenance Schedule

Recommended maintenance intervals and tasks for regular and private servicing of the motorcycle.

Brake System Maintenance

Detailed procedures for inspecting and maintaining the brake system, including fluid and pad checks.

Fuel System Maintenance

Instructions for servicing the fuel system, including fuel tank, air box, and carburetor maintenance.

Cooling System Maintenance

Procedures for inspecting and maintaining the cooling system, including coolant replacement and thermostat checks.

Engine Removal and Installation

Engine Removal Procedure

Step-by-step instructions for safely removing the engine from the motorcycle frame.

Engine Installation Procedure

Guidance for correctly installing the engine back into the motorcycle frame.

Cylinder Head, Piston, and RC Valve

Cylinder Head Removal

Detailed instructions for removing the cylinder head assembly.

Cylinder and Piston Removal

Procedures for removing the cylinder and piston from the engine.

Cylinder Inspection

Guidelines for inspecting the cylinder for wear, damage, and measuring critical dimensions.

Clutch, Kickstarter, and Gear Shift Linkage

Clutch Removal and Inspection

Procedures for removing and inspecting the clutch components.

Kickstarter Operations

Instructions for removing, inspecting, and installing the kickstarter assembly.

Clutch Installation

Step-by-step guide for assembling and installing the clutch components.

Transmission System

Transmission Removal

Detailed steps for safely removing the transmission assembly from the engine.

Transmission Inspection

Procedures for inspecting transmission gears, shafts, and bearings for wear and damage.

Transmission Bearing Replacement

Guidance on replacing bearings within the transmission assembly.

AC Generator System

Generator Removal and Installation

Instructions for removing and installing the AC generator and pulse generator.

Crankcase and Crank Shaft

Crankcase Separation

Procedures for separating the crankcase halves.

Crankshaft Removal and Installation

Steps for removing and installing the crankshaft assembly.

Crankcase Assembly

Guidance for assembling the crankcase after component installation.

Front Wheel, Suspension, and Steering

Handlebars and Controls

Procedures for removing, installing, and adjusting handlebars and related controls.

Front Wheel Operations

Detailed steps for removing, disassembling, and assembling the front wheel.

Front Forks Maintenance

Instructions for removing, disassembling, inspecting, and assembling the front forks.

Steering Stem and Bearings

Procedures for servicing the steering stem and replacing its bearings.

Rear Wheel and Suspension

Rear Wheel Operations

Steps for removing, disassembling, and assembling the rear wheel and its components.

Shock Absorber Operations

Detailed procedures for removing, disassembling, and assembling the shock absorber.

Suspension Linkage Service

Instructions for servicing and maintaining the suspension linkage components.

Brakes (Disc Brakes)

Brake Fluid and Air Bleeding

Procedures for draining, filling, and bleeding air from the hydraulic brake system.

Brake Pad and Disc Maintenance

Instructions for replacing brake pads and inspecting brake discs for wear and damage.

Front Master Cylinder Service

Procedures for removing, disassembling, inspecting, and assembling the front brake master cylinder.

Front Brake Caliper Operations

Steps for removing, disassembling, inspecting, and assembling the front brake caliper.

Frame, Body Panel, and Exhaust System

Body Panel Removal and Installation

Procedures for removing and installing various body panels, including side covers.

Fairing and Sub Frame

Instructions for removing and installing the fairing components and sub frame.

Exhaust System Service

Procedures for removing, inspecting, and replacing exhaust system components.

Battery and Charging System

Battery Operations

Procedures for inspecting and charging the battery, including voltage tests.

Regulator/Rectifier and AC Generator

Inspection and service procedures for the regulator/rectifier and AC generator.

Ignition System

CDI Unit and Ignition Coil Service

Procedures for inspecting and testing the CDI unit and ignition coils.

Pulse Generator Testing

Instructions for testing the pulse generator's output and resistance.

Lights, Meters, and Switches

Headlight and Turn Signals

Procedures for replacing bulbs and servicing headlights and turn signal lights.

Instruments and Switches

Instructions for removing, installing, and replacing instrument panel components and switches.

Handlebar Switches Operations

Details on inspecting and testing various handlebar-mounted switches.

Control Unit, Servo Motor, and Oil Pump Solenoid

Servomotor Operations

Procedures for inspecting and testing the servomotor's function and replacement.

Oil Pump Solenoid Inspection

Steps for inspecting the oil pump solenoid for proper operation and electrical continuity.

Wire Harness and Control Unit Inspection

Procedures for inspecting wire harnesses and the engine control unit for continuity and voltage.

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