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Honda TRX200SX User Manual

Honda TRX200SX
72 pages
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Honda TRX200SX Specifications

General IconGeneral
BrandHonda
ModelTRX200SX
CategoryOffroad Vehicle
LanguageEnglish

Summary

IMPORTANT OPERATIONAL NOTICES

User and Usage Guidelines

Vehicle for operator only, off-road use only, and emphasis on reading the manual.

PREFACE

Manual Introduction and Purpose

Introduces the manual as a guide for operation and maintenance, advising dealer consultation.

RIDING SAFETY AND APPAREL

Safe Riding Practices

Covers pre-ride checks, obeying laws, responsible riding, and situational awareness.

Protective Apparel Recommendations

Advises on wearing helmets, face shields, boots, gloves, and full-coverage clothing.

VEHICLE MODIFICATIONS AND LOADING

Modification Restrictions and Guidelines

Warns against altering equipment, covering safety, legality, and exhaust requirements.

Cargo and Accessory Safety Precautions

Cautions about accessories/cargo impacting stability and speed; recommends reduced speed.

Load Capacity Limits

Specifies maximum loads for front/rear carriers and total vehicle capacity.

VEHICLE LOADING AND TOWING

Trailer Towing Specifications

Details tow weight, tongue weight, and combined weight limits for trailer towing.

Passenger Carrying Prohibition

Explicitly states the TRX is not designed for passengers on carriers or elsewhere.

VEHICLE DESCRIPTION

Parts Location Overview (Front)

Identifies and illustrates key external parts on the front and handlebars using numbered labels.

VEHICLE DESCRIPTION

Parts Location Overview (Rear/Controls)

Identifies and illustrates key external parts on the rear and controls using numbered labels.

SERIAL NUMBERS

Frame and Engine Identification

Explains the location and importance of frame and engine serial numbers for parts ordering.

PARTS FUNCTION

Ignition Switch Operation

Details the function of the ignition switch in different key positions (OFF, ON).

PARTS FUNCTION

Reverse and Engine Stop Switches

Explains the reverse indicator lamp and the engine stop switch functionality.

PARTS FUNCTION

Starter and Lighting Controls

Describes the operation of the starter button and headlight/dimmer switches.

PARTS FUNCTION

Storage Compartment Usage

Details the owner's manual and storage compartments, including cargo limits.

PARTS FUNCTION

Helmet and Steering Locks

Explains the use of the helmet holder and steering lock, with safety warnings.

PARTS FUNCTION

Throttle and Brake Lever Operation

Describes the function of the throttle lever and the rear brake/parking brake lever.

PARTS FUNCTION

Reverse Selector and Neutral Indicators

Explains the reverse selector knob and the neutral indicator lamp/indicator.

PARTS FUNCTION

Decompressor and Choke Controls

Details the function of the decompressor lever and the choke knob for starting.

OPERATION

Gearshift Pedal Operation

Explains how to use the gearshift pedal for upshifting, downshifting, and engaging reverse.

FUSE REPLACEMENT

Fuse Location and Safety

Details the location of the fuse holder and warnings about using correct fuse ratings.

FUEL VALVE OPERATION

Fuel Valve Positions and Usage

Explains the ON, OFF, and RES positions of the three-way fuel valve.

FUEL TANK AND REFUELING

Fuel Tank Capacity and Refueling

Details fuel tank capacity, refueling procedures, octane requirements, and cap lever function.

ENGINE OIL LEVEL CHECK

Checking Engine Oil Level

Describes how to check the engine oil level using the dipstick and the importance of maintaining it.

ENGINE OIL RECOMMENDATION

Oil Viscosity and Type

Recommends specific oil types and discusses recommended viscosity based on temperature.

TIRE SPECIFICATIONS AND CARE

Tire Pressure and Inflation

Lists tire sizes, brands, recommended pressure, and maximum pressure.

BATTERY AND TIRE CARE

Battery Maintenance and Storage

Explains that the battery is sealed, and provides storage instructions.

Flat Tire Repair Recommendations

Recommends using a plug method for temporary repairs and carrying a repair kit.

PRE-RIDE INSPECTION

Daily Inspection Checklist

Lists essential checks to perform before riding the TRX, covering fluids, brakes, tires, etc.

STARTING THE ENGINE

Preparation Steps for Starting

Outlines steps before starting, including level surface, parking brake, fuel valve, and neutral gear.

STARTING THE ENGINE

Starting Procedure (Normal/High Temp)

Details starting steps for normal and high air temperatures, including choke usage.

STARTING THE ENGINE

Starting Procedure (Low Temp/Recoil)

Covers starting in low temperatures and using the recoil starter if the electric starter fails.

ENGINE OPERATION AND BREAK-IN

Troubleshooting a Flooded Engine

Provides steps to clear a flooded engine by managing fuel and ignition.

Engine Break-In Procedure

Advises on proper break-in to ensure engine longevity, avoiding high RPM and sudden acceleration.

RIDING TECHNIQUES

Basic Riding and Shifting

Covers general riding tips, avoiding wheelies, foot placement, and gear shifting.

RIDING TECHNIQUES

Reverse Riding Procedures

Details how to safely ride the TRX in reverse, emphasizing caution and control.

RIDING TECHNIQUES

Turning Maneuvers

Explains how to lean and shift weight for effective turning, especially in off-road conditions.

RIDING TECHNIQUES

Skid Control and Slippery Terrain

Discusses handling skids, improving control in mud/snow, and caution on slippery surfaces.

RIDING TECHNIQUES

Climbing Hills Safely

Provides guidance on climbing hills, including body positioning and avoiding sudden power application.

RIDING TECHNIQUES

Hill Descent and Slope Turning

Covers safe hill descent techniques and warns against turning on slopes without prior practice.

RIDING TECHNIQUES

Descending Hills Safely

Advises on descending hills directly downhill, using low gear, and avoiding front brake use.

RIDING TECHNIQUES

Traversing Slopes

Explains how to traverse slopes by leaning uphill for balance and stability, with caution on loose terrain.

RIDING THROUGH WATER

Water Crossing and Brake Care

Details safe water crossing, avoiding intake wetness, and testing/drying brakes afterward.

CLEANING AND ADJUSTMENT

Front Brake Cleaning After Mud

Instructions for cleaning front brakes after riding through mud, with cautions on water pressure and temperature.

High Altitude Riding Considerations

Explains air-fuel mixture changes and potential performance reduction at high altitudes.

Parking Procedure

Steps for safely parking the vehicle, including shutting off systems and applying the parking brake.

MAINTENANCE SCHEDULE

Scheduled Maintenance Intervals (Part 1)

Lists maintenance items like fuel line, strainer, throttle, choke, spark plug, and engine oil with service periods.

MAINTENANCE SCHEDULE

Scheduled Maintenance Intervals (Part 2)

Lists maintenance items like drive chain, brake system, clutch, suspension, and fasteners with service periods.

TOOL KIT

Included Tools and Usage

Lists the tools provided in the kit for routine maintenance and simple repairs.

ENGINE OIL CHANGE

Engine Oil Change Procedure

Details the steps for changing engine oil, including draining, refilling, and level checking.

ENGINE OIL STRAINER SCREEN

Strainer Screen Service

Explains how to remove, clean, and reinstall the engine oil strainer screen.

ENGINE OIL CENTRIFUGAL FILTER

Centrifugal Filter Maintenance

Details the procedure for removing, cleaning, and reinstalling the engine oil centrifugal filter.

FUEL STRAINER SCREEN CLEANING

Fuel Strainer Cleaning Procedure

Provides instructions for cleaning the fuel strainer screen, with safety warnings.

CARBURETOR ADJUSTMENT

Idle Speed and Fuel Mixture

Explains how to adjust idle speed and fuel mixture using throttle stop and air screws.

HIGH ALTITUDE CARBURETOR MODIFICATION

High Altitude Jetting Procedure

Describes how to modify the carburetor for high altitudes, urging dealer assistance.

CARBURETOR REMOVAL AND REINSTALLATION

Carburetor Jetting Steps

Details steps for removing and reinstalling the carburetor for jetting changes.

SPARK PLUG INSPECTION AND REPLACEMENT

Spark Plug Service

Guides on inspecting spark plug wear, checking gap, and proper installation.

AIR CLEANER ELEMENT CLEANING

Air Cleaner Cleaning and Oiling

Provides instructions for cleaning and re-oiling the air cleaner element.

VALVE CLEARANCE ADJUSTMENT

Valve Clearance Adjustment (Part 1)

Explains how to access and set valve clearance, including timing marks.

VALVE CLEARANCE ADJUSTMENT

Valve Clearance Adjustment (Part 2)

Continues valve clearance adjustment, focusing on adjuster settings and lock bolt tightening.

CLUTCH ADJUSTMENT

Clutch Operation and Adjustment

Describes how to adjust the clutch for proper operation and testing.

FRONT BRAKE LEVER AND LINING INSPECTION

Front Brake Lever Free Play

Details front brake lever free play measurement and brake shoe lining inspection.

FRONT BRAKE ADJUSTMENT AND FLUID LEVEL

Front Brake Adjustment and Fluid Check

Explains front brake adjustment, fluid level checks, and reservoir filling.

REAR BRAKE PEDAL AND CABLE CHECKS

Rear Brake Pedal and Cable Maintenance

Covers rear brake pedal free play, adjustment, and brake cable condition.

REAR BRAKE LEVER/PARKING BRAKE ADJUSTMENT

Rear Brake Lever Adjustment and Wear Indicator

Details rear brake lever free play, adjustment, and wear indicator check.

THROTTLE CABLE ADJUSTMENT

Throttle Cable Service

Explains how to inspect, lubricate, and adjust the throttle cable free play.

DRIVE CHAIN ADJUSTMENT AND LUBRICATION

Drive Chain Adjustment

Details checking and adjusting drive chain slack.

DRIVE CHAIN CLEANING AND LUBRICATION

Drive Chain Cleaning

Provides instructions for cleaning the drive chain with kerosene.

REVERSE SELECTOR LEVER ADJUSTMENT

Reverse Selector Lever Service

Explains how to measure and adjust the free play of the reverse selector lever.

STORAGE GUIDE

Preparation for Extended Storage

Outlines steps for preparing the TRX for extended storage to prevent deterioration.

STORAGE GUIDE

Removal from Storage Procedures

Details steps for bringing the TRX out of storage, including oil change and battery check.

TRANSPORTING THE TRX

Fuel Drainage and Battery Removal

Explains how to drain fuel from the carburetor and remove the battery before transport.

TRANSPORTING THE TRX

Wheel Removal and Installation

Provides instructions for removing and installing the vehicle's wheels, including torque specs.

SPECIFICATIONS

Vehicle Dimensions and Weight

Lists overall dimensions, wheelbase, and dry weight of the TRX.

Capacities and Engine Details

Provides capacities for engine oil, fuel, and engine specifications like bore, stroke, and displacement.

Chassis, Suspension, and Transmission Specs

Details caster angle, trail length, tire sizes, and power transmission gear ratios.

WIRING DIAGRAM

Electrical System Schematic

Presents a detailed wiring diagram of the TRX's electrical components and connections.

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