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Honda TRX500FE User Manual

Honda TRX500FE
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2011
Honda
TRX500FE/FPE
FOURTRAX
FOREMAN 4 4 ES
with Power Steering
OWNER’S MANUAL
FOR OFF-ROAD USE ONLY
This vehicle is designed and manufactured for off-road use only.
USA only:
It conforms to US EPA Noise Emission regulations, but does not
conform to Federal Motor Vehicle Safety Standards or US EPA On
Highway Exhaust Emission regulations, and operation on public streets,
roads, or highways is illegal. The vehicle is equipped with a USDA
qualified spark arrester. Obey local laws and regulations.
It conforms to US EPA, California, and Environment Canada emission
regulations for ATVs.
10/02/12 14:51:08 31HP0970 0002 

Table of Contents

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Honda TRX500FE Specifications

General IconGeneral
BrandHonda
ModelTRX500FE
CategoryOffroad Vehicle
LanguageEnglish

Summary

Introduction

ATV Safety

Important Safety Information

Key recommendations for riding your ATV safely, including age, helmet, and passenger rules.

Safety Labels

Information on important safety labels found on the ATV and their meaning.

Instruments & Controls

Operation Component Locations

Visual guide identifying the location of all operator controls on the ATV.

Indicators & Displays

Explanation of dashboard indicators and displays, their functions, and checks.

Controls & Features

Fuel Valve

Location and operation of the three-way fuel valve controlling fuel flow to the carburetor.

Ignition Switch

Operation of the ignition switch for starting and stopping the engine.

Braking Controls

Information on front brake lever, rear brake lever, and rear brake pedal operation.

Parking Brake

How to engage and use the parking brake to secure the ATV.

Before Riding

Are You Ready to Ride?

Guidance on evaluating rider readiness, physical condition, and necessary equipment.

Rider Training

Importance of ATV operator courses and proper instruction for safe operation.

Age Recommendation

Minimum age requirement and safety warnings for underage operation.

No Passengers

Explanation that the ATV is designed for one rider only and warnings against carrying passengers.

Basic Operation & Riding

Safe Riding Precautions

Essential safety rules for off-road riding, including terrain and road use.

Control Speed

Guidance on choosing a safe speed based on vehicle, terrain, and experience.

Shifting Gears

Instructions on using the upshift and downshift switches for gear changes.

Riding in Reverse

Procedures and precautions for safely operating the ATV in reverse gear.

Braking

Brake Fluid Recommendation

Recommended brake fluid type and handling precautions.

Fluid Level Inspection

How to check the brake fluid level and what to do if it's low.

Brake Pad Wear

Inspecting front brake pads for wear using indicators and reference marks.

Rear Brake Pedal Freeplay

Measuring and adjusting the freeplay of the rear brake pedal.

Servicing Your Honda

The Importance of Maintenance

Explains why regular maintenance is essential for safety, economy, and performance.

Maintenance Safety

Crucial safety precautions to follow when performing maintenance tasks.

Maintenance Schedule

Schedule of required services, intervals, and recommended tasks.

Engine Oil & Filter

Procedures for checking, adding, and changing engine oil and filter.

Gear Case Oil

Oil Recommendation

Recommends SAE 80 hypoid gear oil or equivalent for the gear case.

Changing Oil

Step-by-step instructions for draining and refilling the gear case oil.

Differential Oil

Oil Recommendation

Recommends SAE 80 hypoid gear oil or equivalent for the differential.

Changing Oil

Step-by-step instructions for draining and refilling the differential oil.

Air Cleaner

Cleaning

Instructions for removing and cleaning the air cleaner assembly and its components.

Throttle

Throttle Freeplay

How to inspect and adjust the throttle lever freeplay for smooth operation.

Throttle Inspection

Checks for proper throttle assembly positioning, cable condition, and lubrication.

Clutch System

Clutch Adjustment

Step-by-step guide for adjusting the clutch for smooth gear engagement.

Reverse Lock System

Reverse Lock System Adjustment

Procedure for adjusting the freeplay of the reverse assist lever.

Engine Idle Speed

Idle Speed Adjustment

How to adjust the engine's idle speed for optimal performance.

Spark Plug

Spark Plug Recommendation

Recommended spark plug type and heat range for the engine.

Spark Plug Inspection & Replacement

Steps for inspecting, cleaning, and replacing the spark plug.

Valves

Valve Inspection

Specifications for valve clearance and the consequences of incorrect clearance.

Spark Arrester

Spark Arrester

Importance of servicing the spark arrester for performance and emissions compliance.

Brakes

Brake Fluid Recommendation

Recommended brake fluid type and handling precautions.

Hydraulic Disc Front Brake

Information on front disc brakes, pad wear, and fluid level inspection.

Mechanical Drum Rear Brake

Information on rear drum brakes, shoe wear, and lever/pedal freeplay.

Tires

Air Pressure

Importance of proper tire inflation and general guidelines.

Tire Pressure (cold)

Recommended cold tire pressures for TRX500FE and TRX500FPE models.

Tread Wear

How to check tire tread depth and wear indicators for replacement.

Battery

Battery Storage

Guidelines for storing the ATV battery to maintain its service life.

Battery Charging

Instructions and recommendations for charging the ATV battery.

Appearance Care

General Recommendations

General advice on cleaning, washing, and protecting the ATV's finish.

Washing Your ATV with a Mild Detergent

Detailed steps for washing the ATV using mild detergents and proper drying.

Tips

Preparing for a Ride

Advice on planning and preparing for an off-road ride, including essential items.

Transporting Your Honda

Recommendations and procedures for safely transporting the ATV.

Storing Your Honda

Procedures for preparing and storing the ATV for extended periods.

Taking Care of the Unexpected

General Guidelines

General advice on handling problems encountered during a ride.

If Your Engine Quits or Won’t Start

Troubleshooting steps for engine starting issues and performance problems.

If a Fuse Blows

How to locate, check, and replace blown fuses to restore electrical function.

If You Crash

Steps to take after a crash, focusing on personal safety and ATV inspection.

Technical Information

Vehicle Identification

Information on locating the VIN, engine number, and color label for parts ordering.

Specifications

Detailed technical data including dimensions, capacities, engine specs, and electricals.

Break-in Guidelines

Recommendations for the initial break-in period to ensure ATV reliability and performance.

High Altitude Carburetor Adjustment

Guidance on carburetor modifications for optimal performance at high altitudes.

Consumer Information

Warranty Coverage

Details on the ATV's limited and emission system warranty coverage.

Warranty Service

Procedures for obtaining warranty service and addressing potential misunderstandings.

Contacting Honda

How to contact Honda for questions or to provide feedback on experiences.

Quick Reference

How To Avoid Costly Repairs

Advice on preventing costly repairs through proper maintenance and fluid use.

Quick Reference Tables

Summary of key specifications like maintenance intervals, tire pressure, spark plugs, and fuses.

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