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Honey Bee AirFlex 225 User Manual

Honey Bee AirFlex 225
137 pages
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Revision 1.3 P/N: 95029
FLEX Header
Operator Manual
2018
®
200 Series

Table of Contents

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Honey Bee AirFlex 225 Specifications

General IconGeneral
BrandHoney Bee
ModelAirFlex 225
CategoryTractor Accessories
LanguageEnglish

Summary

2 - Introduction

2.1 - Directions

Defines front/rear, left/right based on travel direction.

2.2 - Warranty

Outlines warranty coverage, limitations, and claim procedures.

3 - Safety

3.1 - Recognize Safety Information

Explains safety alert symbols and precautions for safe operation.

3.2 - Understand Signal Words

Defines signal words like DANGER, WARNING, CAUTION for hazard identification.

3.3 - Read and Understand Instructions and Warnings

Emphasizes importance of reading manual and safety signs.

3.4 - Protective Clothing

Advises on wearing appropriate clothing and hearing protection for safety.

3.5 - In Case of Emergency

Recommends keeping first aid and fire extinguisher readily available.

3.6 - High Pressure Spray

Warns against spraying oneself or equipment with pressure spray.

3.7 - Store the Header Safely

Provides guidelines for securing header and keeping bystanders away.

3.8 - Safety Around Moving Parts

Advises caution around moving parts and keeping guards in place.

3.9 - High-Pressure Hydraulics

Warns of severe injury from high-pressure hydraulic leaks.

3.10 - Transporting the Header

Details safety precautions and regulations for transporting the header.

3.11 - Using Correct Torque Values

Stresses importance of correct torque for servicing to prevent damage.

3.12 - Practice Safe Maintenance

Guides on performing maintenance safely, securing equipment, and proper cleaning.

3.13 - Fire Safety

Highlights fire hazards from debris and recommends extinguisher use.

3.14 - Keep Equipment Clean

Emphasizes cleaning equipment to prevent fire and ensure proper function.

3.15 - Safety Feature & Decal Locations

Directs users to familiarize with safety decals and features on the equipment.

4 - Equipment Overview

4.1 - Flexible Cutter Bar

Explains the flex capability and its benefits for hugging terrain.

4.2 - Optional Transport Package

Details the features and benefits of the optional transport package.

4.3 - Automatic Header Height Control (HHC)

Describes how HHC relays table proximity to the combine for height adjustment.

4.4 - Interchangeable Combine Adapters & Drive Pulleys

Explains adaptability to major combine brands.

4.5 - Drive System

Details the mechanical and hydraulic drive components and their function.

4.6 - FLEX Mode

Explains how the cutter bar flexes to follow terrain contours.

4.7 - RIGID Mode

Describes the rigid mode where the cutter bar has no vertical flexibility.

4.8 - Automatix Calibration and Operation

Directs users to calibration procedures for the Automatix system.

4.9 - Suspended Subframe

Explains the subframe's role in smoothing motion and sensing.

4.10 - Gauge Wheels

Describes gauge wheels' function in floating the header in RIGID mode.

5 - Before First Use and Pre-Season Inspection

5.1 - Combine Specific Header Modifications

Outlines special modifications required for certain combine models.

5.2 - Header Inspection

Details pre-season checks for dirt, cutting system, belts, drapers, etc.

6 - Before First Use and Pre-Season Checklist

7 - Mounting the Header to the Combine

7.1 - Combine Preparation

Guides on preparing the combine before attaching the header.

7.2 - AirFLEX Preparation

Steps for preparing the AirFLEX header before mounting.

7.3 - Mounting The AirFLEX

Step-by-step instructions for mounting the header onto the combine.

7.4 - Optional Transport Package

Instructions for handling the optional transport package during mounting.

7.6 - Hydraulic & Electrical Connections

Guides on connecting hydraulic couplers and electrical harnesses.

7.7 - Drive Shaft Hookup

Instructions for connecting the PTO drive shafts to the header.

7.8 - Automatix Installation

Details the installation process for the Automatix control system in the cab.

7.11 - Automatix Header Height Calibration

Explains the importance and procedure for calibrating header height.

7.12 - Combine Calibration

Details the calibration process for the combine and header settings.

7.13 - Reel Calibration

Details how to calibrate reel timing, height, and centering.

7.14 - Feed Auger Finger Timing

Explains critical finger timing for material flow and avoiding damage.

8 - Daily Inspection

8.1 - Safety & Protective Shields

Checks safety shields for proper installation and tightening.

8.2 - Dividers

Ensures crop dividers are installed correctly and free of buildup.

8.3 - Air Hoses

Inspects air hoses and bags for damage or leaks.

8.4 - Knife Guards & Sections

Inspects cutter bar for broken guards and sections.

8.5 - FLEX Header Height Control Sensors

Guides on inspecting and adjusting FLEX HHC sensors.

8.6 - Feed Auger

Advises checking feed auger finger timing and clearance.

8.7 - Drapers

Ensures drapers are tensioned, aligned, and tracking properly.

8.8 - Belts

Checks drive belts for alignment, tension, and debris.

8.9 - Lubrication

Recommends greasing knife heads every 10 hours of operation.

9 - Operation

9.1 - Cutting mode selection

Explains choosing between Flex and Rigid modes for different crops and terrain.

9.2 - Hydraulic Header Tilt

Details controlling header tilt using the Automatix panel and combine controls.

9.3 - Reel Settings & Controls

Covers reel finger pitch, fore/aft position, height, and speed settings.

9.4 - Knife, Feed Auger Drum and Draper Speed.

Explains how these speeds are linked to combine PTO speed.

9.5 - Crop Dividers

Guides on adjusting and using different types of crop dividers.

9.6 - Operating in Flex Mode

Details operating the header in Flex mode for low or tangled crops.

9.7 - Operating in Rigid Mode

Explains operating the header in Rigid mode for inflexible cutting.

9.8 - Reverse Operation

Describes reverse operation for unplugging and potential reel reversal.

9.9 - Feed Auger Drum Settings

Guides on setting feed auger finger timing and position.

9.10 - Combine Header Height Settings

Explains setting header height sensitivity and raise/drop rates.

9.13 - General Crop Specific Productivity

Provides guidance for harvesting different crop types.

10 - Automatix System

10.1 - Screen Icons

Explains the icons used on the Automatix display for easy understanding.

10.5 - Cutting Mode Selection

Details how to select between FLEX and RIGID cutting modes.

10.8 - Automatix Main Menu

Navigational overview of the main menu options for system settings.

10.8.1 - Errors & Warnings

Lists and explains critical and operating errors and warnings.

10.8.2 - Header Height Sensor Calibration

Provides detailed steps for calibrating header height sensors.

10.9 - Information Screens

Describes screens showing equipment and crop conditions for monitoring.

10.10 - FLEX Operating Screens

Details live view and air pressure settings for FLEX mode operation.

10.11 - RIGID Operating Screens

Explains live view and sensor selection for RIGID mode operation.

11 - Troubleshooting

11.1 - Reel

Lists common reel symptoms, causes, and solutions for troubleshooting.

11.2 - Drapers

Provides solutions for draper jams, stops, and slipping issues.

11.3 - Cutting Platform

Addresses issues like shattering, buildup, ragged cutting, and vibration.

11.4 - Cutting Platform (continued)

Continues troubleshooting for cutting platform issues like drive loads.

11.5 - Active Header Height Control

Troubleshoots issues with the automatic header height control system.

11.6 - RIGID Header Height Control

Addresses bouncing issues when operating in RIGID header height mode.

11.7 - Cross Auger

Provides solutions for crop wrapping around the cross auger.

11.8 - Miscellaneous

Covers troubleshooting for various issues like feeding, leaks, and PSI settings.

12 - Header Transport & Storage

12.1 - Read before Transporting

Emphasizes awareness of local regulations and safety for transport.

12.2 - Measurements for Flatbed Transport

Provides dimensions for flatbed trailer transport compatibility.

12.3 - Transporting on Combine

Details safety precautions for transporting the header on the combine.

12.4 - Prepare the AirFLEX for Transport on Cart or Trailer

Guides on preparing the header for transport on a cart or trailer.

12.5 - Transport Using Optional Transport Cart

Step-by-step instructions for using the optional transport cart.

12.6 - Transporting on Flatbed Trailer

Instructions for securing the header on a flatbed trailer.

12.7 - Quick Dismount

Procedures for safely lowering the header to the ground for storage.

12.8 - End of Season Storage

Guidelines for preparing and storing the header at the end of the season.

13 - Regular Service & Adjustment

13.1 - Fasteners

Emphasizes checking and securing fasteners due to vibration.

13.3 - Reel/Feed Auger Speed Sensor Adjustment

Details adjusting speed sensors for proper operation.

13.4 - Cleaning the Header

Instructions for daily cleaning to maintain performance and prevent fires.

13.5 - Drive Belt Tension

Explains proper tension and alignment for all drive belts.

13.5.1 - Tension Verification Using Smartphone App

Guides on using apps to verify belt tension by frequency.

13.6 - Drive Belt Replacement

Provides procedures for replacing various drive belts on the header.

13.7 - Drapers

Covers tensioning and tracking for draper belts.

13.8 - Reel

Covers reel safety stops, height, and finger adjustments.

13.9 - Knife

Covers torque, timing, maintenance, and replacement of knife components.

13.10 - Dividers

Covers adjustments for divider handles and extensions.

13.11 - Feed Auger

Covers feed auger finger timing and drum position adjustments.

13.12 - Hydraulic Tilt Cylinder

Explains the positions and adjustment of the hydraulic tilt cylinder.

13.13 - Center Rock Trap and Draper Cleanout

Details opening and cleaning the rock trap and draper cleanout.

13.15 - Drive Shaft Lubrication

Explains the lubrication points and intervals for drive shafts.

13.16 - FLEX Header Height Control Sensor Bar Alignment

Guides on aligning the sensor bar and sensors for FLEX mode.

13.17 - Checking for Air Leaks

Provides methods for detecting air leaks in the system.

13.18 - Lubrication

Emphasizes the importance of correct lubrication for component longevity.

13.18.1 - Grease Specifications

Lists recommended grease types and specifications for various components.

13.18.8 - Lubrication Location & Interval

Details specific lubrication points and recommended service intervals.

15 - Appendix

15.1 - AGCO Bezels

Details bezel layouts and components for AGCO adapter compatibility.

15.2 - Permanently Lubricated Bushing Locations

Identifies locations of permanently lubricated bushings for inspection.

15.3 - Header Height Control Sensor Locations

Illustrates the locations of various header height sensors.

15.4 - Speed Sensor Locations

Shows the locations of reel, feed auger, and knife speed sensors.

15.5 - Lift Valve Performance BeeBox

Explains the BeeBox installation for ‘Bang-Bang’ style control valves.

15.6 - JD Combine Check valve Kit

Details the check valve kit required for 2016+ John Deere combines.

15.7 - Recommended Torque Values (ft-lb)

Provides a table of recommended torque values for various fasteners.

15.8 - Drive Shaft Lengths

Lists drive shaft lengths for different combine makes.

15.9 - Electrical Layout

Illustrates the header’s electrical wiring diagram.

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