Honsel BZ 103 A User Manual

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BZ 103 A BZ 133 A
BZ 123 A BZ 143 A

Honsel BZ 103 A Specifications

General

Brand	Honsel
Model	BZ 103 A
Category	Power Tool
Language	English

Summary

1 General

1.1 Foreword

Introduction to the operating manual's content and purpose.

1.2 Symbols used

Explanation of symbols and their meanings in the manual.

1.3 Notes on text representation

Information on how text elements are presented in the manual.

1.4 Safety precautions

Crucial warnings and guidelines to ensure safe operation of the machine.

2 Technical description

2.1 Intended use

Defines the primary purpose and application of the pneumatic-hydraulic setting tool.

2.2 Application limits

Specifies conditions under which safe operation is not assured.

2.3 Scope of supply

Lists all items included in the delivery package of the tool.

2.4 Setup

Covers the general setup procedures and component arrangements for the machine.

6 Transport / storage

Transport instructions

Guidelines for safely transporting the machine, keeping it in original packaging.

Storage instructions

Recommendations for storing the machine properly to prevent damage.

7 Decommissioning / disposal

7.1 Decommissioning

Steps to take when taking the machine out of service for an extended period.

7.2 Disposal

Instructions for the proper and environmentally responsible disposal of the machine and its media.

8 EC declaration of conformity

9 Troubleshooting

3 Commissioning

3.1 Installing stud collector / stud securing cap / stud discharge tube

Instructions for fitting the system components that collect or discharge fasteners.

3.2 Installing different nosepieces

Guide on how to replace and install various nosepieces on the setting tool.

3.3 Installing the angle riveting head

Steps for attaching and configuring the optional angle riveting head accessory.

3.4 Installing different front sleeves

Procedure for replacing or installing various types of front sleeves.

3.5 Connect the compressed air supply

Details on how to safely connect the machine to a compressed air source.

3.6 Testing the stud holder

Procedure for checking the functionality and condition of the tool's stud holder.

4 Operation

4.1 Stopping the machine in an emergency

Instructions on how to immediately shut down the machine in critical situations.

4.2 Setting fasteners with extraction

Step-by-step guide for setting fasteners using the tool's extraction system.

4.3 Setting fasteners without extraction

Instructions for setting fasteners when the extraction system is not in use.

4.4 Setting fasteners with contact force control

Guide for setting fasteners using the contact force control feature for precise assembly.

4.5 Setting fasteners with axial trigger

Procedure for setting fasteners when using the axial trigger accessory.

4.6 Emptying the stud collector

Instructions on when and how to empty the stud collector.

4.7 Removing set fasteners

Steps to safely remove fasteners from a part after setting.

5 Maintenance and repair

5.1 Maintenance schedule

Overview of recommended maintenance activities and their frequencies for optimal performance.

5.2 Servicing the clamping mechanism

Detailed steps for maintaining and servicing the critical clamping mechanism.

5.3 Cleaning the screen filter

Procedure for cleaning the internal screen filter to ensure proper air flow.

5.4 Changing the hydraulic oil

Instructions for draining and refilling the hydraulic oil for the tool.

5.5 Have work carried out by HONSEL Service

Information on when and how to send the machine to the manufacturer for service.

5.6 Replace wear parts

Guidance on identifying and replacing common wear parts in the tool.

5.7 Notes on dismantling

General information and procedures related to disassembling the tool for maintenance.