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Hoppecke grid power FNC Series User Manual

Hoppecke grid power FNC Series
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Manual_Grid_Power_FNC_en_V3_0
Executive
department:
SVA
Responsible
department:
SVA
Document type:
Technical Documentation
State of
confidentiality:
External
Created/changed (current Index):
2019-05-16, W. Pickart
Operation and Installation Manual
Document state
Approved
Checked (current index)
2019-06-13, I. Fuhrmann
Approved (current index)
2019-11-13, Dr. K. Gutzeit
File name:
Manual_Grid_Power_FNC_en_V3_0.doc
x
Revision:
03
Page:
1
grid|power FNC
®
Batteries
Fibre Nickel Cadmium Batteries for Standby
Applications
Manual
Revision
Date
Name
Chapter
Reason for Changes
001
2015-07-22
I. Fuhrmann
Initial version
002
2017-10-24
I. Fuhrmann
7.1
Notes for recommissioning
003
2019-05-16
W.Pickart
All
Changes in structure chapters 2-7

Table of Contents

Questions and Answers:

Hoppecke grid power FNC Series Specifications

General IconGeneral
BrandHoppecke
Modelgrid power FNC Series
CategoryCamera Accessories
LanguageEnglish

Summary

Foreword

Using This Manual

Target Group of This Document

Identifies the trained and authorized personnel for battery system work.

Means of Representation

Explains the icons and signal words used for hazard communication.

Notation of Nominal Data

Defines standard notations for battery parameters like voltage and current.

Abbreviations and Definitions

Lists and defines key abbreviations and technical terms used in the manual.

Safety

General Safety Instructions

Provides fundamental safety guidelines and warnings for battery handling.

Personal Protective Equipment

Specifies the essential personal protective equipment required for safe operation.

Specific Safety Instructions for grid|power FNC® Battery Systems

Details safety precautions specific to FNC® battery systems and electrolyte handling.

Intended and Unintended Use

Intended Use

Describes the proper applications for the grid|power FNC® battery systems.

Unintended Use

Outlines prohibited uses and associated risks for the battery system.

Directives, Legislation and Standards

Product Description

grid power FNC® Cell

Details the construction, characteristics, and internal structure of the FNC® cell.

Cell Plugs for Different Use Cases

Describes the various cell plugs and their specific functions and applications.

Operation Modes

Explains the different modes of operation for the battery system.

Battery Charging Characteristic

Illustrates charging voltages and temperature compensation for optimal charging.

Battery Capacity

Explains the relationship between electrolyte temperature and battery capacity.

Transport

Surface Transport (Road/Rail) according to ADR/RID

Covers regulations and requirements for transporting batteries by road and rail.

Transport by Sea according to the IMDG Code

Specifies the regulations for the maritime transport of battery systems.

Air Freight

Details the procedures and regulations for air transport of batteries.

Checking the Delivery

Instructions on how to inspect the delivered goods for completeness and damage.

Storage

Storage of Filled and Charged (FC) Cells

Procedures for proper storage of filled and charged battery cells.

Storage of Unfilled and Uncharged (UU) and Filled and Uncharged (FU) Cells

Guidelines for storing battery cells that are unfilled or uncharged.

Installation

Mounting a Rack or Cabinet

Steps and requirements for mounting battery racks or cabinets safely.

Installing the Battery System

Procedures for the physical installation of the battery system components.

Commissioning

Charging Procedures for Initial Commissioning

Recommended methods for charging during the initial system setup.

Commissioning of Unfilled and Uncharged Cells

Specific steps for commissioning UU and FU battery cells.

Commissioning Filled and Charged Cells

Procedures for commissioning pre-charged FC battery cells.

Capacity Testing of Batteries

Method for performing battery capacity tests as per DIN IEC 60623.

Maintenance

Checking for Cleanliness and Condition

Visual inspection to ensure the battery system is clean and in good condition.

Checking the Electrolyte Levels

Procedure for verifying and topping up the electrolyte levels.

Measuring the Charging Voltage

How to measure and interpret the battery system's charging voltage.

Testing the Insulation Resistance

Steps for testing the electrical insulation resistance of the battery system.

Cleaning

Instructions on how to properly clean the battery system components.

Fill up Electrolyte Level with Distilled Water

Guidance on refilling electrolyte levels using distilled water.

Reconditioning

Process for restoring battery capacity through repeated charge/discharge cycles.

Troubleshooting

Over Consumption of Distilled Water

Diagnosing and resolving issues related to excessive electrolyte level decrease.

Dispersion of Individual Cell Voltages

Troubleshooting variations in individual cell voltages.

Low Available Battery Capacity

Identifying causes for insufficient battery capacity.

Low Insulation Resistance

Addressing problems related to low insulation resistance in the system.

Battery Voltage Not Measureable

Steps to take when the battery voltage cannot be measured.

Disassembly, Disposal and Recycling

Appendix

Commissioning Record

Template for documenting the battery commissioning process and results.

Maintenance Log

Logbook for recording all maintenance activities performed on the battery system.

Useful Tools

List and description of tools recommended for maintenance and service.

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