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Horizon Fitness Bookletmaker SPF-200A User Manual

Horizon Fitness Bookletmaker SPF-200A
218 pages
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• This manual is designed to help you to install, operate and maintain the
SPF-200A/SPF-200L or FC-200A/FC-200L Bookletmaker. Please read and
understand this manual, and keep it in a safe and convenient place.
• Do not operate the SPF-200A/SPF-200L or FC-200A/FC-200L until you read and
understand the instructions in this manual.
• Horizon International Inc. shall not be liable for incidental consequential
damages resulting from: improper or inadequate maintenance by the customer,
unauthorized modification or misuse, or operation outside of the environmental
specifications for the product.
• Horizon International Inc. pursues a policy of continuing improvement in design
and performance of the product. Therefore, the product design and
specifications are subject to change without prior notice and without our legal
obligation.
• All rights are reserved. No part of this manual may be photocopied, reproduced
or translated to another language without the prior written consent of Horizon
International Inc.
This manual explains on the basis of the SPF-200A/FC-200A.
The operating instructions for the SPF-200L/FC-200L are added
as necessary.
In case that the sheet length is longer than 500 mm (19.68”),
some functions may not available in the upstream and down-
stream devices of the SPF-200L.
Important Information
BOOKLETMAKER
BOOKLETMAKER
SPF-200A
/
FC-200A
SPF-200L
/
FC-200L
160218/SPF200A/FC200A/SPF200L/FC200L/20E/HN,TM,AT/F7/ICS5/PXI
UM201102-20(000)
*UM201102*

Table of Contents

Questions and Answers:

Horizon Fitness Bookletmaker SPF-200A Specifications

General IconGeneral
BrandHorizon Fitness
ModelBookletmaker SPF-200A
CategoryBooklet makers
LanguageEnglish

Summary

1 Machine Description

1-1 Automatic and Manual Settings

Explains automatic and manual settings for machine operation.

1-2 Machine Descriptions

Details various sections of the machine and their functions.

1-3 Screen Descriptions

Describes the various screens and their functionalities.

2 Checks before Operating

2-1 Checking the Emergency Stop Function

Verifies the proper functioning of the emergency stop system.

3 Operating Procedures

3-1 Overview of Operating Procedures

Outlines the steps for performing a regular bookbinding job.

3-2 Setting Up a Job Using the Setting Screen

Detailed instructions for setting up a job using the machine's interface.

3-3 Doing a Changeover

Explains how to remove and attach guides and stoppers for changeovers.

3-4 Doing a Test Binding

Guides on preparing upstream devices and performing test bindings.

3-5 Confirming the Status Settings

Ensures correct setup before operation.

3-6 Start Binding

Details how to set offset functions and start the binding process.

3-7 Manual Feeding

Explains the procedure for manual feeding of sheets into the machine.

3-8 Saving, Loading and Deleting Jobs

Instructions on how to save, load, and delete jobs using the memory screen.

3-9 Power Saving Mode

Describes how to activate and exit the machine's power saving mode.

3-10 Reversing the Stitcher Heads

Explains how to reverse stitcher heads to resolve jams or overstitching.

4 Adjustments

4-1 Stitch Adjustments

Details how to change the appearance and balance of the stitches.

4-2 Infeed Section Adjustments

Covers adjustments for weight and direction in the infeed section.

4-3 Jog Section Adjustments

Explains adjustments for guide stroke and jog frequency in the jog section.

4-4 Fold Section Adjustments

Covers adjustments for fold skew and fold knife height.

4-5 Fore-edge Trim Section Adjustments

Details adjustments for transport belt gap and height in the trim section.

5 Troubleshooting

5-1 If an Icon Is Displayed on the Error Screen

Explains how to interpret error icons and their causes/solutions.

5-2 Removing Jammed Sheets

Provides steps for removing jammed sheets from various machine sections.

5-3 Stitch-Related Problems

Lists and resolves problems related to stitch position, distance, and shape.

5-4 Poor Sheet Arrangement

Discusses common issues with sheet arrangement and overlap.

5-5 Folding-Related Problems

Covers problems encountered during the folding process, like skewing or incorrect position.

5-6 Fore-edge Trimming-Related Problems

Addresses issues with incorrect trimming and trim position.

5-7 Scratched Sheets

Explains causes and solutions for sheets being scratched by machine parts.

5-8 Specific Symptom-Related Problems

Details solutions for symptoms like buzzer beeps or non-functional panels.

5-9 Other Problems

Addresses less common problems like booklet overlap at the delivery conveyor.

6 Maintenance

6-1 Loading Stitch Wire

Step-by-step guide for placing and securing wire coils on the rods.

6-2 Threading the Wire Through the Stitcher Head

Illustrates the path for threading wire through the stitcher heads.

6-3 Attaching the Transport Pusher

Instructions for mounting the transport pusher if it was removed.

6-4 Lubrication

Details lubrication points and frequency for machine parts.

6-5 Cleaning

Covers cleaning procedures for stitcher heads, belts, rollers, and sensors.

6-6 Replacing the Fore-edge Trim Knife

Step-by-step guide for replacing the upper and lower trim knives.

6-7 Clincher Point Replacement

Instructions for replacing worn clincher points.

6-8 Guide Sheet Replacement

Guidance on replacing guide sheets to prevent damage during changeover.

6-9 Stitcher Head Removal / Attachment

Procedures for removing and attaching stitcher heads.

6-10 Resetting the Circuit Breakers

Steps to identify and reset tripped circuit breakers.

6-11 Replacing the Fuses

Guide for identifying and replacing blown fuses.

7 Installation

7-1 Installing the Main Unit

Steps for removing transport locks and installing the main unit.

7-2 Installing the Fore-edge Trim Section

Procedures for connecting and aligning the fore-edge trim section.

7-3 Attaching the Accessories

Instructions for attaching various accessories like wire guides and faulty set trays.

7-4 Installing the Delivery Conveyor

Details the installation process for SC-200 and LC-200 delivery conveyors.

7-5 Connecting to an Upstream Device

Guides on connecting collators like VAC, ST-40, HOF, and BC-20.

7-6 Checking ROM Versions of Connected Devices

Explains how to verify ROM versions of connected devices for compatibility.

7-7 Connecting the Main Unit Power Cable

Steps for safely connecting the main unit's power cable.

7-8 Setting the System Configuration

Guides on setting up system configuration via the Administrator Mode screen.

7-9 Setting Up for Optional Devices

Describes how to set up connected optional devices through the Administrator Mode.

7-10 Synchronizing Between the Devices

Details how to synchronize transport speeds between interconnected devices.

8 Options

8-1 Preset Kicker PK-30

Covers installation and operation of the Preset Kicker PK-30.

8-2 Paper Insertion Kit PN-200

Explains installation and operation procedures for the Paper Insertion Kit PN-200.

8-3 Four Stitching Kit FST-200

Details accessories, installation, and wire attachment for the Four Stitching Kit.

8-4 Side/Corner Stitch Kit SSK-200/SSK-200L

Covers installation and option setup for the Side/Corner Stitch Kit.

8-5 Mis-stitch Detector SDS-200

Explains the installation and operation of the Mis-stitch Detector SDS-200.

8-6 Thickness Detector TD-200

Covers installation and calibration procedures for the Thickness Detector TD-200.

8-7 Chip Extractor TB-200

Details the operation and installation of the Chip Extractor TB-200.

8-8 Loop Stitching

Provides instructions for loop stitcher head replacement and installation.

9 Appendix

9-1 Specifications

Lists detailed specifications for the SPF-200A, FC-200A, SPF-200L, and FC-200L.

9-2 Accessories

Details accessories included with the SPF/FC models and kits.

9-3 Consumables

Lists consumable items such as grease, oil, wire, and knives.

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