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Horizon Fitness StitchLiner 5500 User Manual

Horizon Fitness StitchLiner 5500
235 pages
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I
The StitchLiner saddle stitching system includes the following units:
- Collator (VAC-100, VAC-60H,
VAC-80S,VAC-1000, VAC-600H)
- Stacker (ST-40)
- Accumulator/Folder (ACF-30)
- Saddle Stitcher (SPF-30S)
- Three-knife Trimmer (HTS-30S)
- Trim Blower (TB-30)
StitchLiner5500
SADDLE STITCHING SYSTEM
131001/STITCHLINER/24E/NO/HH, AT, TM/HS, KY, HO, NT/P65/I9/P7
UM201082-24(002)
Read the operation manual for each
of these units. This operation manual
does not explain how to use these
units.
This operation manual explains
how to use these units.
Optional
*UM201082*

Table of Contents

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Horizon Fitness StitchLiner 5500 Specifications

General IconGeneral
BrandHorizon Fitness
ModelStitchLiner 5500
CategoryPrinter
LanguageEnglish

Summary

General Description

Machine Description

Detailed description of the StitchLiner 5500 system components and their functions.

Three-knife Trimmer (HTS-30S) Description

Description of the HTS-30S unit, including its fore-edge and top-bottom trim sections.

Switch Descriptions

Explanation of the various operation buttons and switches for the system.

Screen Descriptions

Overview and explanation of the different screens and their functions in the control panel.

Checks Before Operating

Check the emergency stop buttons

Procedure to verify the functionality of all emergency stop buttons before operation.

Check the interlock switches

Procedure to ensure all safety interlock switches are functioning correctly.

Operation

Operation Outline

High-level overview of the steps required to operate the StitchLiner system.

Operating Procedures (Whole System)

Detailed steps for operating the entire StitchLiner system from sheet loading to finishing.

Operating Procedures (Not Using Three-knife Trimmer)

Operational steps for using the system without the HTS-30S trimmer.

Operating Procedures (Using Three-knife Trimmer Only)

Operational steps focusing solely on the HTS-30S trimmer function.

Adjustments

ACF-30 Adjustments

Instructions for adjusting the ACF-30 accumulator/folder unit settings.

SPF-30S Adjustments

Instructions for adjusting the SPF-30S saddle stitcher settings.

Stitcher Adjustments

Instructions for adjusting the stitcher head and related components.

HTS-30S Adjustments

Instructions for adjusting the HTS-30S three-knife trimmer.

Replacement Instructions

Upper Fore-edge Knife Replacement

Step-by-step guide for replacing the upper fore-edge knife.

Lower Fore-edge Knife Replacement

Step-by-step guide for replacing the lower fore-edge knife.

Upper Top-Bottom Knife Replacement

Step-by-step guide for replacing the upper top-bottom knife.

Lower Top-Bottom Knife Replacement

Step-by-step guide for replacing the lower top-bottom knife.

Maintenance

Lubrication

Procedures for lubricating various parts of the machine to ensure smooth operation.

Cleaning the Sensors

Instructions for cleaning sensors to prevent malfunctions and ensure accurate operation.

Cleaning the Belts and Rollers

Procedures for cleaning belts and rollers to maintain print quality and prevent jams.

Checking the Compressed Air and Replacing the Air Filters

Guidance on checking compressed air supply and replacing air filters for optimal performance.

Troubleshooting

Outline

An overview of common problems and their solutions within the manual.

Error Icons

Explanation of error icons displayed on the screen and their corresponding causes.

System Error Codes

A list of system error codes, their problems, causes, and remedies.

Problems with Booklet Quality

Common issues related to booklet quality and their potential causes and solutions.

Six-page Fold (Option)

Six-page Fold

Explanation of the optional six-page fold function for booklet making.

Collator ROM Replacement

Procedures for replacing the collator's ROM for six-page signature feeding.

StitchLiner ROM Replacement

Procedures for replacing the StitchLiner's ROM for six-page signature feeding.

DSW Setting of the HOF-30

DIP switch settings for the HOF-30 when connected for six-page signatures.

Factory Option

Center Stitch Unit Installation and Operation

Procedures for installing and operating the optional center stitch unit.

How to Change to Center Stitch Mode

Steps to switch the machine's mode to utilize the center stitch function.

Center Stitch Mode Selection

Guide to selecting the center stitch mode via the control panel.

Appendix

Specifications

Technical specifications of the StitchLiner 5500 and its components.

Punch Unit

Specifications related to the punch unit, including hole sizes and positions.

Accessories

List of available accessories for the ACF, SPF, HTS, and common systems.

Optional Accessories

List of optional accessories for the system.

Consumable Parts

List of consumable parts such as knives, wire, and filters.

Optional Parts and Devices

List of optional parts and devices for the HP-30S and punch units.