BATTERY REMOVAL AND INSTALLATION INSTRUCTION
STEP 1 – CHECK PARTS CONTENT OF REPAIR KIT TO MAKE SURE ALL PARTS ARE PRESENT.
STEP 2 – TURN POWER OFF ON THE JOYSTICK CONTROLLER (FIG. A)
STEP 3 – UNPLUG THE BATTERY CONNECTORS FROM THE JUNCTION BOX AND REMOVE
THE BATTERY ASSEMBLY FROM THE BASE (FIG. B)
STEP 4 – AFTER REMOVAL FROM THE BASE, PLACE THE BATTERY ASSEMBLY ON A STABLE
SURFACE AND UN-SNAP THE CASE STRAP (FIG. B). SLIDE THE COVER BACK TO
EXPOSE THE BATTERY TERMINALS (FIG. C)
STEP 5 - USING 7/16” WRENCHES (ITEM 6), LOOSEN AND REMOVE THE 7/16” BOLTS (ITEM 4) NUTS
(ITEM 3) AND WASHERS (ITEM 5) HOLDING THE BATTERY CABLES TO THE BATTERY
POST. KEEP TOOLS AND OTHER METAL OBJECTS FROM TOUCHING THE (+) AND (-)
POST’S, SEE WARNINGS. NOTE THE POSITION OF THE BATTERY CABLES AND FUSE FOR
FOR REINSTALLATION.REPLACE THE FUSE IF DAMAGED OR BLOWN.
STEP 6 – ON THE NEW BATTERY, INSTALL THE BATTERY CABLES AND FUSE (ITEM 2) IN THE SAME
PLACE AS ON THE OLD BATTERY. MAKE SURE THE BLACK WIRE IS CONNECTED TO
THE (-) NEGATIVE POST AND THE RED WIRE IS CONNECTED TO THE (+) POSITIVE POST
(FIG. C)
STEP 7 – REINSTALL THE BATTERY COVER OVER THE BATTERY. MAKE SURE THE BATTERY
CABLES ARE NOT PINCHED BETWEEN THE COVER AND THE BATTERY AND ARE
ROUTED THRU THE COVER HOLE AND GROMMET WITHOUT BINDING. THERE
SHOULD BE APPROXIMATELY 8 ½ INCHES OF CABLE OUTSIDE OF THE COVER
TO THE END OF CONNECTOR WHEN PROPERLY INSTALLED.
STEP 8 – REINSTALL THE BATTERY COVER STRAP AROUND THE BATTERY AND COVER.
STEP 9 –INSTALL THE BATTERY CASE ASSEMBLY ON THE POWER CHAIR BASE AND PLUG THE
CABLES INTO THE JUNCTION BOX. THE CABLES SHOULD PLUG INTO THE JUNCTION
BOX WITHOUT BINDING OR PULLING.
4 OF 4D84011513 REV A 01/27/14
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