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Howmet Aerospace Marson BT-8 - User Manual

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MARSON
BT-8 (M38997)
Battery Operated
Rivet-Nut Setting Tool
2. Blind rivet nut setting tool
2.1 Use for intended purpose
The blind rivet nut setting tool must only be used for the purpose of setting
blind rivet nuts as described in these operating instructions. Observe the
safety information!
2.2 Safety information
The following safety rules must be observed to ensure adequate
protection against electric shock, injuries or fire hazards
The blind rivet nut setting tool is intended solely for the purpose of
processing blind rivet nuts.
Never overload the blind rivet nut setting tool; work within the specified
working capacity.
Never use the blind rivet nut setting tool in a humid or wet environment
or close to flammable liquids or gases. Danger of explosion!
Ensure that the battery is properly secured in the handle.
Always remove the battery when the blind rivet nut setting tool is not in
use and for maintenance.
Never use the blind rivet nut setting tool as a hammer.
When not in use, keep the blind rivet nut setting tool in a dry, closed
room and out of the reach of children.
Always wear protective goggles when working with the blind rivet nut
setting tool. Personal protective equipment such as protective clothing,
gloves, safety helmet, non-slip footwear, ear protection and fall arresting
device is recommended.
The air inlets for the motor must not be obstructed; do not insert any
objects into them.
When setting down the blind rivet nut setting tool, make sure that
itcannot fall.
Use only genuine spare parts for repair.
Repairs must be carried out only by skilled personnel. In case of doubt,
always send in the blind rivet nut setting tool to the manufacturer.
Do not use the tool without material! The blind rivet nut could be flung
from the blind rivet nut setting tool! Never turn the blind rivet nut setting
tool towards yourself or towards other persons!
2.3 Working range
Sets blind rivet nuts up to M10 steel.
2.4 Equipment/accessories
Nosepieces: M6 in working position
M4, M5 in accessory magazine
M8, M10 available as special accessory on request
Wrench: Hexagon screwdriver WAF 4
Hanger: Concealed in housing
Battery charger: 230 V, 50 Hz
Quick-change battery: 18.0 V
2.5 Technical data
Weight: 2.15 kg (with battery,
without accessory
magazine)
Max. setting stroke: 6 mm
Drive: 18.0 V DC motor
Tensile force: 16 kN
Noise emission: LPA 76.5 dB (A), measurement uncertainty K=3 dB
Vibration: < 2.5 m/s², measurement uncertainty K=1.5 m/s²
2.6 Threaded mandrels/nosepieces
2.7 Start-up
Before starting the riveting tool, read and observe the operating instructions
as well as safety information and keep in a safe place.
Insert fully charged battery in correct position into the blind rivet nut setting
tool.
Select nosepiece and threaded mandrel from Table 2.6 and screw on (M6
in working position).
The air inlets for the motor must not be obstructed; do not insert any objects
into them.
2.7.1 Setting the threaded mandrel length x (Fig. 2)
Set the threaded mandrel length x to the blind rivet nut length by
turning the nosepiece B.
● Fully utilise the thread depth of closed blind rivet nuts (Fig. 2; 4).
● Secure setting of nosepiece B with lock nut C.
2.7.2 Adjusting the setting stroke y (Fig. 2)
The setting stroke y depends on the size of the blind rivet nut
(M3-M10) and of the rivetable material z (Fig. 4).
Reference values for setting stroke y:
● The setting stroke y is adjusted by screwing the setting nut D in and out.
Initially adjust the setting stroke y to the “min.” value and then set a blind
rivet nut.
If the blind rivet nut does not form a distinct closing as shown in Fig. 4 ,
increase the setting stroke y in steps.
● Secure the setting nut D with lock nut E.
Description:The Marson BT-8 is a battery-powered rivet-nut installation tool
designed to deliver reliable pull-force for high volume assembly application.
Engineered for versatility and extensive use.. this portable powerhouse offers an
exceptional value to include Battery & Charger all in a convenient carry case
which also includes front end assemblies for installation of Metric thread sizes
(M4-M12) and inch sizes (1/4-20", 5/16-18"and 3/8-16") coarse thread.
Specifications:
Stroke Length: .236
Pull Force: 3,579 lbf
Weight (with Li-ion battery pack) 5 lbs.
Battery Pack: 18 V / Li-ion / 2 Ah Recharge
ChargeTime: Approximately 45 minutes
1925 North MacArthur Drive
Tracy, CA 95376
1

Questions and Answers

Overview

The Marson BT-8 (M38997) is a battery-operated rivet-nut setting tool designed for high-volume assembly applications, providing reliable pull-force for efficient installation. This portable powerhouse offers exceptional value, including a battery and charger, all housed in a convenient carry case. The kit also includes front-end assemblies for installing both Metric thread sizes (M4-M12) and inch sizes (1/4-20", 5/16-18", and 3/8-16") coarse thread rivet nuts.

Technical Specifications:

  • Stroke Length: 0.236 inches
  • Pull Force: 3,579 lbf
  • Weight (with Li-ion battery pack): 5 lbs.
  • Battery Pack: 18 V / Li-ion / 2 Ah Rechargeable
  • Charge Time: Approximately 45 minutes
  • Rated Voltage: 18.0 V
  • Number of Cells: 5
  • Type of Cells: Li-ion
  • Capacity: 2.0 Ah
  • Battery Weight: 0.4 kg

Usage Features:

Changing Thread Sizes (Refer to Fig. 3):

The BT-8 is shipped and set up for use with 6MM Rivet Nuts. To change the thread size, you will need to replace Part A (Mandrel) and Part B (Nosepiece Cone) with the correct size for your rivet nut.

  1. Using wrenches on Part B and Part C (Lock Nut), loosen Part B while holding Part C in place.
  2. Once loose, manually screw off Part B.
  3. To remove Part A, hold and pull back Part M (Slide) with your fingers. While holding Part M in place, unscrew Part A and remove the mandrel from the tool.
  4. To assemble the new thread size Mandrel, pull back Part M and hold it in place. Screw on Part A (Mandrel) into the tool, ensuring it is hand tight only. Release Part M and push it forward by hand towards the front of the tool. Part M will partially cover the hex nut head of the Mandrel, locking it in place.
  5. Next, screw Part B fully on (by hand) and then tighten it using wrenches, pressing Part C against Part B.

Loading Rivet-Nut On Tool:

Before loading, check the material thickness and hole size of the application, as rivet nuts have specific hole size and grip range specifications for proper setting.

  1. Select your rivet nut and hold it with the flange side facing the tool.
  2. While holding the rivet nut tight to prevent spinning, slightly rest it against and hold it level against Part A (Mandrel).
  3. Press Trigger Part K and hold it until the tool stops, then release the trigger. Do not press the trigger a second time.
  4. If the flange of the rivet nut is not against Part B, manually turn the rivet nut until it is against Part B.
  5. Part A mandrel thread should be fully engaged with the rivet nut threads. If not fully engaged, proceed to stroke adjustment.

Stroke Adjustment:

  1. Using wrenches, loosen Part D (Setting Nut) and Part E (Lock Nut) from each other. Continue turning Part E away from Part D to allow adjustment of Part D. Once Part D is adjusted, lock it down using Part E.
  2. Turn Part D towards the tool (tighten) to increase the stroke, and loosen Part D to decrease the stroke.
  3. This procedure should be adjusted to ensure the rivet nut pulls up tight and correctly forms the blind side bulge (see Fig. 4). Each full turn of Part D equals approximately 0.040 inches in stroke. It is recommended to test your adjustments in a test plate with the same hole size and material thickness before production. Remember that rivet nuts have specific specifications for hole size and grip range (material thickness) for the application they are being set in.

Setting Rivet-Nut into Application:

Hold the tool parallel to the application, insert the rivet nut into the hole, and pull Trigger K. Hold it until the tool reverses itself out from the set rivet nut.

Safety Information:

  • Always wear safety glasses when operating and performing maintenance on the tool.
  • Never overload the tool; work within its specified working capacity.
  • Do not use the tool in humid or wet environments or near flammable liquids or gases (Danger of Explosion!).
  • Ensure the battery is properly secured.
  • Always remove the battery when the tool is not in use or during maintenance.
  • Never use the tool as a hammer.
  • Store the tool in a dry and safe location when not in use.
  • The air inlets for the motor must not be obstructed; do not insert objects into them.
  • Use only genuine spare parts for repair.
  • Repairs must be carried out by skilled personnel only. In case of doubt, send the tool to a Marson authorized repair location.

Battery Charging Procedure:

  • Only charge batteries at temperatures between 0°C and 40°C.
  • Take the quick charger out of its packaging and connect it to the power supply, observing the voltage specified on the rating plate.
  • Insert the battery into the charger in the correct position (+pole to +pole) using minimum force.
  • The charging operation starts automatically.
  • Function Indicators:
    • Steady green: Battery charged / trickle charging
    • Flashing green: Charging
    • Steady red: Impermissible charging temperature
    • Flashing red: Battery defective
  • Charging Times:
    • 2.0 Ah (Part No. 1 5000 020): approx. ≤90 min (1.5A), approx. ≤60 min (2.4A)
    • 4.0 Ah (Part No. 1 5000 040): approx. ≤120 min (2.4A)
    • Charging times may vary depending on residual capacity and battery temperature.

Battery Care:

  • Allow the battery to cool down before inserting it into the charger for optimum charge.
  • The battery can be recharged approximately 1000 times and reaches full capacity after several charges.
  • Do not insert the battery into the charger after each use.
  • Only charge the battery when it is discharged and blind rivet nuts can no longer be set. Recharge only after a prolonged idle period.
  • Significantly shorter battery operating times, despite proper recharging, indicate the battery needs replacement.
  • Store batteries in a dry place, free from frost. The optimum operating temperature range is 10 °C to max. 50 °C.

Environmental Protection:

  • Return used rechargeable batteries to your dealer or for recycling.
  • Never discard used batteries into household waste, fire, or water.
  • In all EU countries, relevant national regulations for implementing the EU guideline shall apply.
  • In Germany, this tool is registered under WEEE Reg.-No. DE 45695505. If the tool has an 8-digit serial number, it can be returned free of charge for correct disposal.

Troubleshooting:

Blind rivet nut does not screw on:

  • Cause: Nut thread defective. Corrective measure: Use new nut.
  • Cause: Threaded mandrel A defective. Corrective measure: Change threaded mandrel A.
  • Cause: Nut does not rest against nosepiece. Corrective measure: Threaded mandrel length incorrect; adapt to nut length.
  • Cause: Nut unscrews again. Corrective measure: While it is screwed on, hold the nut until the tool stops.
  • Cause: Battery switched off because it has been idle for longer than 21 days. Corrective measure: Keep switch K pressed until the tool stops. Place battery in the charger for 2 minutes.
  • Cause: Battery discharged. Corrective measure: Charge battery, replace if necessary.

Set blind rivet nut is loose:

  • Cause: Setting stroke too short. Corrective measure: Increase setting stroke.
  • Cause: Switch K released too early. Corrective measure: Keep switch K pressed until automatic changeover and unscrewing are finished.

Threaded mandrel does not unscrew:

  • Cause: Setting stroke adjusted incorrectly. Corrective measure: Decrease setting stroke.
  • Cause: Battery discharged. Corrective measure: Charge battery; replace if necessary.

Red lamp indicates fault (when pressing the trigger button):

  • Cause: Blind rivet nut setting tool not in front end position. Corrective measure: Release trigger button.

If faults occur that are indicated by the red lamp and cannot be rectified as described above, have the blind rivet nut setting tool repaired by a skilled technician or send it to an authorized Marson repair center.

Howmet Aerospace Marson BT-8 Specifications

General IconGeneral
BrandHowmet Aerospace
ModelMarson BT-8
CategoryRivet Tools
LanguageEnglish