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HRS CM-105 User Manual

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アプリケーター
/
Applicator /
供料器
AP105
適合圧着機本体 /
Main unit of applicable crimping machine /
适用压接机主机
ヒロセ電機株式会社
HIROSE ELECTRIC CO., LTD.
安全に使用していただくために使用前に、必ずこの取扱説明書をお読みください。
また、いつでもすぐに読めるように、この取扱説明書を保管してください。
注意
CAUTION :
Be sure to read this Instruction Manual carefully before using it to secure safety in operation.
In addition, save this Instruction Manual so that it is available whenever necessary for review.
CM-105
为了安全地使用机器,使用之前请一定阅读本使用说明书。
另外,请注意妥善保管本使用说明书,以便可以随时查阅。
注意
广濑电机株式会社
(エアーシリンダータイプ)
(Air cylinder type)
( 气缸式 )
取扱説明書
INSTRUCTION MANUAL
使用说明书
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HRS CM-105 Specifications

General IconGeneral
BrandHRS
ModelCM-105
CategoryCrimp tool
LanguageEnglish

Summary

Safety Precautions

Basic Safety Instructions

Read this manual and save it for future reference.

Safety Device

Ensure safety devices are installed and functioning correctly.

Operating Environment

Use the machine in a suitable environment to prevent malfunction.

Cases which require the power to be turned off

Turn off power immediately for abnormalities or during cleaning/repair.

Precautions for each stage of use

Transportation

Move the machine safely to prevent falling or dropping.

Unpacking

Carefully remove the machine from its packaging.

Setup

Follow instructions for cable wiring and grounding for safe installation.

Before operation

Check connectors and cables before powering on the machine.

Lubrication

Use designated oil for lubrication and follow safety guidelines.

Maintenance

Proper repair and adjustment by knowledgeable personnel is crucial.

SAFETY INSTRUCTIONS TO BE FOLLOWED WHEN USING THE APPLICATOR MODEL AP105 (AIR CYLINDER TYPE)

Safety device

Details on safety covers and warning labels to prevent injury.

Specifications

Configuration

Overview of the applicator and main unit components.

Attaching/detaching the applicator

Attaching the applicator to the main unit of the crimping machine

Step-by-step guide for securely installing the applicator onto the main unit.

Detaching the applicator

Procedure for safely removing the applicator from the main unit.

Wiring and piping

Crimping operation

Attaching/detaching the reel terminal

Instructions for fitting and removing the reel terminal.

Attaching the terminal to the applicator

Guide for inserting terminals into the applicator correctly.

Detaching the terminal from the applicator

Steps to safely remove terminals from the applicator.

Preparing an electric cable

Processing the terminal

Proper stripping and preparation of electric cable terminals.

Making preparation for crimping operation

How to conduct crimping operation

Steps for setting up and performing the crimping process.

How to adjust the crimp height

Detailed instructions for setting the correct crimp height for various cable types.

Crimping quality

Crimping conditions

Factors influencing crimp height and tensile strength.

Crimping quality standards

Criteria for verifying the quality of the crimped terminals.

Procedure for crimping

Maintenance

Lubrication

Guidelines for lubricating moving parts to ensure smooth operation.

Routine maintenance and inspection

Daily checks and cleaning procedures for the machine.

Replacing the expendable parts

Instructions for replacing wear parts like crimpers and anvils.

Expendable parts

List of consumable parts with their product codes.

Troubleshooting

Troubles with respect to functions of the applicator

Common issues with applicator functions and their solutions.

Troubles with respect to crimping quality

Identifying and resolving problems related to crimping quality.

Adjusting the position of the feed finger

Steps to correctly align the feed finger for proper terminal feeding.

Adjusting the mounting position of the scrap guard

Ensuring the scrap guard is positioned correctly to prevent interference.

How to adjust the position of the terminal

Procedure for adjusting terminal position to ensure proper crimping.

Appendix

Major component names

A list identifying all major parts of the applicator.

Diagrams

Electrical box wiring diagram

Schematic illustrating the electrical connections of the control box.

Air pressure circuit

Diagram showing the pneumatic circuit for the air cylinder system.

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