Name: Hydac FCU 1000 Series
Brand: Hydac
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FCU 1000 Series

FluidControl Unit

Operating and Maintenance Instructions

English (translation of original instructions)

Valid from firmware versions V 2.00 up

Document no.: 3371346d

Trademarks2
Documentation Representative2
- Table of Contents3
Contents3
What's New - Document History6
Preface7
- Technical Support8
- Modifications to the Product8
- Warranty8
- Using the Documentation9
Safety Information and Instructions10
- Obligations and Liability10
- Explanation of Symbols and Warnings, Etc11
- Proper/Designated Use11
- Improper Use or Use Deviating from Intended Use12
- Informal Safety Precautions12
- What to Do in Case of Emergency12
- Training and Instruction of Personnel13
Transporting the FCU14
Storing the FCU15
Decoding the Model Code Label16
Checking the Scope of Delivery17
What the FCU 1000 Can Do18
- Restrictions on the Use of the FCU 100019
Counting Particles in the FCU 100020
How the FCU 1000 Functions21
- User Interface of the FCU 100022
- Dimensions of the FCU 100023
- Hydraulic Diagram24
Using the Batterypack (Accessory)25
Preparing the FCU for Measurement28
- Connecting/Disconnecting the FCU Electrically28
- Connecting/Disconnecting the OUTLET Hose29
- Selecting the Measurement Point30
- Select the Measurement Method According to the Pressure Involved31
Measuring up to Max. 45 Bar / 650 Psi32
Measuring in the Range 5 to 345 Bar / 217 to 5000 Psi35
Measuring from Unpressurized Containers38
Operating the FCU40
- Display and Keypad Elements40
Clicking through the Display42
- ISO.SAE Display42
- ISO.SAE Display43
Measured Variables44
- Measured Variable "ISO44
- Measured Variable "SAE44
- Measured Variable "NAS44
- Measured Variable "Water Saturation44
- Measured Variable "Temperature45
- Service Variables45
  - Service Variables "Flow45
  - Service Variables "Drive45
FCU Configuration Menus46
- Power up Menu46
- Measuring Menu51
Performing a Measurement56
- Restrictions Pertaining to Use56
Internal Measurement Memory56
DATA - Interface57
- Connecting the FCU with CSI-B-2 Kit57
- Pins Used on the DATA Interface (HYDAC Sensor Interface - HSI)57
- Connecting the FCU with HMG 510 / HMG 300058
USB Interface59
- Copying Measurements Onto a USB Data Stick59
- Data Transmission Failed - "ERROR COPY61
Bluetooth Interface62
- Installing the Bluetooth USB Adaptor63
  - Guarantee and Liability for the USB Adapter63
- Connecting the FCU Via Bluetooth63
Evaluating Stored Records64
- Directories to Store the Records by Measurement Points64
- Record File Names64
- Evaluating the File Containing the Measurements65
  - The Measurements Are Shown as Dates67
Measurement Value Readouts with Flumos68
Preparing the FCU for Transport69
Performing Maintenance72
- Cleaning the FCU72
- Rinsing the FCU72
- Clean the Suction Strainer75
- Checking the High Pressure Adaptor78
  - Cleaning / Changing the Sieve in the High Pressure Adapter79
  - Cleaning / Changing the Strainer in the High Pressure Adapter80
FCU Status Messages / Error Messages81
Restart / Resetting the FCU84
Disposing of the FCU84
Spare Parts List85
- Accessories for the FCU86
Overview - ISO 4406 / SAE as 4059 and NAS 1638 Classes89
- Iso 4406:199989
  - ISO 4406 Table89
  - Overview of the Differences between ISO 4406:1987 and ISO 4406:199990
- Sae as 405991
  - SAE as 4059 Table91
  - Cleanliness Codes According to SAE91
- Nas 163892
Checking the Measuring Accuracy of the FCU93
Calibrating the FCU93
Customer Service94
- Germany94
- Usa94
- Australia94
- Brazil95
Factory Default Settings95
Technical Data96
Model Code98
Compatible USB Sticks - Overview99
EC Declaration of Conformity100

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Hydac FCU 1000 Series Specifications

General

Category	Control Unit
Protection class	IP 65
Communication	CAN, RS232
Supply voltage	24 V DC
Inputs	Digital, Analog
Outputs	Digital, Analog
Operating temperature	-20 °C ... +70 °C

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