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Hydac FCU 1000 Series User Manual

Hydac FCU 1000 Series
104 pages
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FCU 1000 Series
FluidControl Unit
Operating and Maintenance Instructions
English (translation of original instructions)
Valid from firmware versions V 2.00 up
Document no.: 3371346d

Table of Contents

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Hydac FCU 1000 Series Specifications

General IconGeneral
CategoryControl Unit
Protection classIP 65
CommunicationCAN, RS232
Supply voltage24 V DC
InputsDigital, Analog
OutputsDigital, Analog
Operating temperature-20 °C ... +70 °C

Summary

What's New — Document History

Preface

Technical Support

Contact information for technical assistance and product details.

Using the Documentation

Guidance on how to locate information within the manual effectively.

Safety Information and Instructions

Obligations and Liability

Prerequisite for safe handling; adherence to regulations and product use.

Symbols and Warning Definitions

Defines hazard symbols (DANGER, WARNING, CAUTION, NOTICE) and their meanings.

Proper/Designated Use

Details the intended applications and proper usage of the FCU.

Improper Use and Hazards

Highlights hazards of improper use and safety precautions.

Emergency Procedures

Actions to take in case of an emergency with the FCU.

Personnel Training Requirements

Specifies training and supervision needs for FCU operators.

FCU Handling and Preparation

Transporting and Storing the FCU

Instructions for safe transport and storage of the FCU unit.

Model Code and Delivery Check

Decoding the product's model code and verifying delivery contents.

FCU Operation and Measurement

FCU Capabilities and Restrictions

Details what the FCU can do and its operational limitations.

Particle Counting Principle

Explains the light blockade procedure for particle counting.

FCU Functions and User Interface

Overview of how the FCU works and its user interface components.

FCU Dimensions

Provides the physical dimensions of the FCU unit.

Hydraulic Diagram

Illustrates the hydraulic circuit of the FCU.

BatteryPack (Accessory) Usage

Instructions for connecting and using the optional BatteryPack.

Measurement Preparation and Execution

Electrical and Hose Connections

Steps for connecting the FCU electrically and its hoses.

Measurement Point and Method Selection

Criteria for selecting measurement points and methods based on pressure.

Pressure-Specific Measurement Procedures

Guides for low and high-pressure measurements.

Unpressurized Container Measurement

Procedure for measuring from unpressurized containers and priming.

FCU Operation and Configuration

Display and Keypad Operation

Overview of FCU displays, keys, and basic operation.

Display Navigation

Navigating through different display screens and modes.

Measured and Service Variables

Explains displayed measurement and service data.

FCU Configuration Menus

Accessing and modifying FCU settings through menus.

Data Handling and Interfaces

DATA Interface Operations

Connecting FCU via CSI-B-2 kit and HMG recorders.

USB Interface Operations

Copying measurements to USB and handling transmission errors.

Bluetooth Interface Operations

Installing adapter, connecting FCU, and liability.

Evaluating Stored Records

Record Storage and File Naming

How measurement records are stored and named.

Evaluating Measurement Files

How to evaluate measurement files in Excel.

Measurement Readouts with FluMoS

Using FluMoS software to display and evaluate measurements.

Performing Maintenance

Preparing FCU for Transport

Steps to prepare the FCU for safe transport.

General Maintenance Guidelines

Recommendations for regular maintenance and inspection intervals.

Cleaning and Rinsing Procedures

Detailed steps for cleaning and rinsing the FCU unit.

Suction Strainer Maintenance

Procedures for cleaning the suction screen in the INLET connector.

High Pressure Adapter Maintenance

Checking and cleaning the sieve and strainer in the high-pressure adapter.

FCU Status and Error Messages

Explanation of FCU status messages and error codes.

Restarting and Disposing of FCU

Procedures for resetting the FCU and its proper disposal.

Parts, Standards, and Technical Data

Spare Parts List

List of available spare parts for the FCU.

ISO, SAE, and NAS Standards Overview

Explains ISO, SAE, and NAS standards for particle contamination.

Measuring Accuracy and Calibration

Procedures for checking accuracy and calibrating the FCU.

Customer Service and Factory Defaults

Contact information and factory default settings.

Technical Data

Specifications for contamination sensor, hydraulics, electrical, and general data.

Model Code Explanation

Details the structure and meaning of the FCU model code.

Compatible USB Sticks

Overview of USB memory sticks tested for compatibility with FCU.

EC Declaration of Conformity

Declaration confirming compliance with EU safety and health requirements.

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