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Hydro-Gear 310-0510 User Manual

Hydro-Gear 310-0510
40 pages
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310-0510/-0610/-0710
Integrated Hydrostatic Transaxle
Service and Repair Manual
BLN-51260
Dec. 2008

Questions and Answers:

Hydro-Gear 310-0510 Specifications

General IconGeneral
BrandHydro-Gear
Model310-0510
CategoryMicrophone system
LanguageEnglish

Summary

Foreword

Section 1. Description and Operation

Introduction

Provides information useful in servicing and troubleshooting the Hydro-Gear Integrated Hydrostatic Transaxle (IHT).

General Description

Describes the 310-0510 as a self-contained unit for power transfer and control with variable speed.

Hydraulic Schematic

Illustrates the hydraulic system of the 310-0510 IHT and its oil circuit for lubrication.

External Features 310-0510

Illustrates and labels the external components and features of the 310-0510 transaxle.

Model Recognition

Provides visual examples to help identify different models of the transaxle.

Technical Specifications

Lists key technical specifications for the 310-0510 IHT, including reduction, speeds, and dimensions.

Product Identification

Explains how to determine the model and configuration from the unit's label.

Section 2. Safety

Personal Safety

Outlines essential safety precautions for servicing and repairing the 310-0510 IHT.

Tool Safety

Emphasizes using proper tools and inspecting them for damage before use.

Work Area Safety

Details requirements for maintaining a clean, well-lit, and hazard-free work area.

Servicing Safety

Addresses specific safety measures during maintenance, including disabling vehicles and using safe cleaning materials.

Section 3. Troubleshooting

Troubleshooting Checklist

Provides a checklist of common transaxle problems and their corrective actions.

Section 4. Service and Maintenance

External Maintenance

Lists regular checks to be performed on the exterior of the 310-0510 IHT.

Service and Maintenance Procedures

Procedures can be performed on-vehicle; major repairs require unit removal.

Fluids

Recommends specific engine oil types and API classifications for Hydro-Gear products.

Fluid Volume and Level

Details how to check and fill the transaxle fluid level and notes that purging might be required.

Fluid Change Procedure

Step-by-step instructions for draining and refilling the transaxle with new oil.

Expansion Tank Function

Explains the role of the expansion tank in maintaining oil level and lubrication.

Purging Procedures

Provides steps to remove air from the hydrostatic system after maintenance or fluid addition.

Return to Neutral Setting (Foot Control)

Details the procedure for adjusting the transaxle's return to neutral mechanism.

Brake Maintenance

Covers brake setting and checking procedures.

Friction Pack Adjustment

Explains how to adjust the friction pack for control lever positioning.

Section 5. Repair

How to Use This Section

Guides on interpreting illustrations and referencing item numbers for assembly.

General Instructions

Emphasizes cleanliness, surface protection, and use of genuine replacement parts.

Transaxle Removal

States that the transaxle must be removed from the vehicle for repair procedures.

Limited Disassembly

Instructs on disassembling only as much as necessary for repairs, with assembly following disassembly.

Tools and Torques

Lists required tools and provides a table of torque values for various operations.

Brake Assembly and Bypass Arm

Details the disassembly, inspection, and assembly of the brake and bypass arm components.

Control Arm and Friction Pack

Covers the disassembly, inspection, and assembly of the control arm and friction pack.

Seal Kit Replacement

Provides procedures for replacing various seals including axle, input, trunnion, brake, and bypass seals.

Side Housing

Details the disassembly and assembly of the transaxle's side housing.

Axle Shaft, Differential & Reduction Gears

Explains the disassembly, inspection, and assembly of the axle shaft, differential, and reduction gears.

Motor Shaft and Bypass Rod

Covers the disassembly, inspection, and assembly of the motor shaft and bypass rod.

Input Shaft

Details the disassembly, inspection, and assembly of the transaxle's input shaft.

Hydraulic Components (Pump Block)

Disassembly instructions for the pump block assembly, including pistons and cylinder block.

Hydraulic Components (Center Section/Filter)

Procedures for removing and inspecting the center section, filter, check plugs, and bypass components.

Hydraulic Components (Motor Block)

Steps for disassembling and inspecting the motor cylinder block assembly.

Hydraulic Components (Swashplate/Pump Block)

Instructions for installing the pump thrust bearing, pump block, and swashplate assembly.

Transaxle Installation

Procedure for installing the transaxle back onto the vehicle.

Assembly After a Complete Teardown

Summary of assembly procedures for a fully disassembled unit.

Sealant Application

310-0710 Integrated Hydrostatic Transaxle

Description

Describes the 310-0710 as an upgraded unit with different axle shafts, pump, and center section.

Transaxle Removal

Details the procedure to prepare the 310-0710 for removal from the vehicle.

Feature Comparisons

Compares key feature differences between the 310-0510 and 310-0710 models.

310-0710 Exploded View

310-0710 Items List

310-0610 Exploded View

310-0610 Items List

Glossary of Terms

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