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Hydro atos E-MI-AC Series User Manual

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Table of Contents

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Hydro atos E-MI-AC Series Specifications

General IconGeneral
CategoryDC Drives
SeriesE-MI-AC Series
ManufacturerHydro atos
Communication InterfaceCANopen
Protection FeaturesOvercurrent, Overvoltage

Summary

3 MAIN CHARACTERISTICS OF E-MI-AC-01F ELECTRONIC DRIVERS

4 GENERAL SPECIFICATIONS

Details power supply, wiring, reference signal, monitor signal, set code, and user calibrations.

4.1 Power supply and wiring

Covers power supply requirements, wiring recommendations, and EMC considerations for the driver.

4.2 Reference signal

Explains accepted reference signal types (voltage/current) and connections for the driver.

4.3 Monitor signal

Describes the voltage output signal for measuring coil current, used with a voltmeter.

4.4 Set code

Details factory pre-set calibrations identified by a standard number in the model code.

4.5 Calibrations available to the user

Covers user-adjustable calibrations like Scale, Bias (dead band), and Dither.

5 EXTERNAL REFERENCE SIGNALS

Illustrates connection diagrams for external voltage and current reference signals.

6 INSTALLATION AND START-UP

6.1 Warning

Provides critical safety warnings regarding driver insertion/removal and power line protection.

6.2 Start-up

Guides on optimizing performance via on-site re-adjustments of Bias, Scale, and Ramps.

7 RAMPS

8 E-MI-AC ADJUSTMENT

9 E-MI-AC-01F TOPOGRAPHICAL VIEW OF REGULATIONS

10 IMPORTANT INSTRUCTIONS

ELETTROMAGNETIC COMPATIBILITY

Addresses EMC standards and validation requirements for driver compatibility.

SAFETY

Warns against using signals for safety conditions and highlights switch-on/off risks.

11 WIRING BLOCK DIAGRAM

12 DIMENSIONS [mm]

13 EARTH CONNECTIONS

3 MAIN CHARACTERISTICS OF E-BM-AC ELECTRONIC DRIVERS

4 GENERAL SPECIFICATIONS

Details power supply, wiring, reference signal, monitor signal, set code, and user calibrations.

4.1 Power supply and wiring

Covers power supply requirements, wiring recommendations, and EMC considerations for the driver.

4.2 Reference signal

Explains accepted reference signal types (voltage/current) and connections for the driver.

4.3 Monitor signal

Describes the voltage output signal for measuring coil current, used with a voltmeter.

4.4 Set code

Details factory pre-set calibrations identified by a standard number in the model code.

4.5 Calibrations available to the user

Covers user-adjustable calibrations like Scale, Bias (dead band), and Ramps.

5 EXTERNAL REFERENCE SIGNALS

Illustrates connection diagrams for external reference signals for different driver versions.

6 EXTERNAL RAMPS - /RRE option

Shows connection examples for external ramp setting with /RRE option.

6 INSTALLATION AND START-UP

6.1 Warning

Provides critical safety warnings regarding driver insertion/removal and power line protection.

6.2 Start-up

Guides on optimizing performance via on-site re-adjustments of Bias, Scale, and Ramps.

7 RAMPS

8 DIMENSIONS (mm)

9 E-BM-AC-05F TOPOGRAPHICAL VIEW OF REGULATIONS

10 E-BM-AC-01F and 011F ADJUSTMENT

11 E-BM-AC-05F ADJUSTMENT

12 IMPORTANT INSTRUCTIONS

ELETTROMAGNETIC COMPATIBILITY

Addresses EMC standards and validation requirements for driver compatibility.

SAFETY

Warns against using signals for safety conditions and highlights switch-on/off risks.

13 E-BM-AC-0*F WIRING BLOCK DIAGRAM

14 E-BM-AC-01F and E-BM-AC-011F GENERAL CONNECTIONS

15 E-BM-AC-05F and E-BM-AC-01F/*B GENERAL CONNECTIONS

16 EARTH CONNECTIONS

3 MAIN CHARACTERISTICS OF E-ME-AC ELECTRONIC DRIVERS

4 GENERAL SPECIFICATIONS

Details power supply, wiring, reference signal, monitor signal, set code, and user calibrations.

4.1 Power supply and wirings

Covers power supply requirements, wiring recommendations, and EMC considerations for the driver.

4.2 Reference signal

Explains accepted reference signal types (voltage/current) and connections for the driver.

4.3 Monitor signal

Describes the voltage output signal for measuring coil current, used with a voltmeter.

4.4 Set code

Details factory pre-set calibrations identified by a standard number in the model code.

4.5 Calibrations/settings available to the user

Covers user-adjustable calibrations like Scale, Bias, Ramps, and Dither.

5 EXTERNAL REFERENCE SIGNALS

Illustrates connection diagrams for external reference signals and /I option.

6 EXTERNAL RAMPS

Shows external ramp selection examples.

7 RAMPS AND SETTINGS

8 E-ME-AC-05F TOPOGRAPHICAL VIEW OF REGULATIONS

9 E-ME-AC-01F ADJUSTMENT

10 E-ME-AC-01F ADJUSTMENT (Scale/Bias)

11 E-ME-AC-05F ADJUSTMENT

12 IMPORTANT INSTRUCTIONS

ELETTROMAGNETIC COMPATIBILITY

Addresses EMC standards and validation requirements for driver compatibility.

SAFETY

Warns against using signals for safety conditions and highlights switch-on/off risks.

13 WIRING BLOCK DIAGRAM

14 GENERAL CONNECTIONS

15 EARTH CONNECTIONS

3 MAIN CHARACTERISTICS OF E-ME-T ELECTRONIC DRIVERS

4 GENERAL SPECIFICATIONS

Details power supply, wiring, reference signal, enabling signal, set code, and calibrations.

4.1 Power supply and wirings

Covers power supply requirements, wiring recommendations, and EMC considerations for the driver.

4.2 Reference signal

Explains accepted reference signal types (voltage/current) and connections for the driver.

4.3 Enabling signal

Describes the function of the enabling signal for driver activation/deactivation.

4.4 Set code

Details factory pre-set calibrations identified by a standard number in the model code.

4.5 Calibration/settings available to the user

Covers user-adjustable calibrations like Scale and Bias for the driver.

5 EXTERNAL REFERENCE SIGNALS

Illustrates connection diagrams for external reference signals and /I option.

6 INSTALLATION AND START-UP

6.1 Warning

Provides critical safety warnings regarding driver insertion/removal and voltage measurement.

6.2 Start-up

Guides on optimizing performance via on-site re-adjustments of Bias, Scale, and Ramps.

7 RAMPS AND SETTINGS

8 E-ME-T-05H TOPOGRAPHICAL VIEW OF REGULATIONS

9 E-ME-T-01H DIAGRAM

10 E-ME-T-05H DIAGRAM

11 IMPORTANT INSTRUCTIONS

ELETTROMAGNETIC COMPATIBILITY

Addresses EMC standards and validation requirements for driver compatibility.

SAFETY

Warns against using signals for safety conditions and highlights switch-on/off risks.

12 WIRING BLOCK DIAGRAM

13 GENERAL CONNECTIONS

14 EARTH CONNECTIONS

3 MAIN CHARACTERISTICS OF E-ME-L ELECTRONIC DRIVERS

4 GENERAL SPECIFICATIONS

Details power supply, wiring, reference signal, enabling signal, set code, and calibrations.

4.1 Power supply and wirings

Covers power supply requirements, wiring recommendations, and EMC considerations for the driver.

4.2 Reference signal

Explains accepted reference signal types (voltage/current) and connections for the driver.

4.3 Enabling signal

Describes the function of the enabling signal for driver activation/deactivation.

4.4 Set code

Details factory pre-set calibrations identified by a standard number in the model code.

4.5 Calibrations/settings available to the user

Covers user-adjustable calibrations like Scale and Bias for the driver.

5 EXTERNAL REFERENCE SIGNALS

Illustrates connection diagrams for external reference signals and /I option.

6 INSTALLATION AND START-UP

6.1 Warning

Provides critical safety warnings regarding driver insertion/removal and voltage measurement.

6.2 Start-up

Guides on optimizing performance via on-site re-adjustments of Bias, Scale, and Ramps.

7 RAMPS AND SETTINGS

8 E-ME-L-01H TOPOGRAPHICAL VIEW OF REGULATIONS

9 E-ME-L-01H DIAGRAM

10 IMPORTANT INSTRUCTIONS

ELETTROMAGNETIC COMPATIBILITY

Addresses EMC standards and validation requirements for driver compatibility.

SAFETY

Warns against using signals for safety conditions and highlights switch-on/off risks.

11 WIRING BLOCK DIAGRAM

12 GENERAL CONNECTIONS

13 EARTH CONNECTIONS

3 MAIN CHARACTERISTICS OF E-RP-AC ELECTRONIC DRIVERS

4 GENERAL SPECIFICATIONS

Details power supply, wiring, reference signal, monitor signal, set code, and calibrations.

4.1 Power supply and wirings

Covers power supply requirements, wiring recommendations, and EMC considerations for the driver.

4.2 Reference signal

Explains accepted reference signal types (voltage/current) and connections for the driver.

4.3 Monitor signal

Describes the voltage output signal for measuring coil current, used with a voltmeter.

4.4 Set code

Details factory pre-set calibrations identified by a standard number in the model code.

4.5 Calibrations accessible to the user

Covers user-adjustable calibrations like Scale and Bias for the driver.

5 EXTERNAL REFERENCE SIGNALS

Illustrates connection diagrams for external reference signals.

6 EXTERNAL RAMPS - /RRE option

Shows connection examples for external ramp setting with /RRE option.

7 INSTALLATION AND START-UP

7.1 Warning

Provides critical safety warnings regarding driver connector insertion/removal and voltage measurement.

7.2 Start-up

Guides on optimizing performance via on-site re-adjustments of Bias, Scale, and Ramps.

8 RAMP AND SETTINGS

9 E-RP-AC-05F TOPOGRAPHICAL VIEW OF REGULATIONS AND DIMENSIONS [mm]

10 IMPORTANT INSTRUCTIONS

ELETTROMAGNETIC COMPATIBILITY

Addresses EMC standards and validation requirements for driver compatibility.

SAFETY

Warns against using signals for safety conditions and highlights switch-on/off risks.

11 WIRING BLOCK DIAGRAM

12 GENERAL CONNECTIONS

13 EARTH CONNECTIONS

3 MAIN CHARACTERISTICS OF E-MI-AS-IR ELECTRONIC DRIVERS

4 SIGNALS SPECIFICATIONS

Details power supply, reference input, enable input, output supply, and alarms.

4.1 Power supply and wirings

Covers power supply requirements, wiring recommendations, and safety fuse.

4.2 Reference Input Signal (CMD1: yellow/pin 4, referred to AGND: white/pin 3)

Explains reference signal input, including voltage/current options and software selection.

4.3 Pressure Input Signal (CMD2: blue/pin 5, /W option)

Details the pressure input signal for hydraulic power limitation using /W option.

4.5 Enable Input Signal (CMD2: blue/pin 5, referred to AGND: white/pin 3)

Explains the enable input signal for activating/deactivating the driver.

4.6 ON/OFF Input Signals (CMD1: yellow/pin 4, CMD2: blue/pin 5)

Covers ON/OFF input signals for internal reference generation mode.

5 SOFTWARE TOOLS

Introduces the E-SW-PS programming software and required adapter.

6 MAIN SOFTWARE PARAMETER SETTINGS

6.1 Scale

Allows setting the maximum current supplied to the solenoid based on reference signal.

6.2 Bias and Threshold

Explains compensating valve dead band using Bias and setting Threshold for noise immunity.

6.3 Ramps

Describes the ramp generator for smooth current changes and different ramp modes.

6.4 Dither

Explains high-frequency modulation to reduce valve hysteresis and its frequency setting.

6.5 Linearization

Allows setting the relation between reference signal and solenoid current for specific applications.

6.6 Internal Reference Generation

Covers software-selectable internal reference generation using digital inputs.

6.7 Hydraulic Power Limitation (option /W)

Explains electronic hydraulic power limitation using reference and pressure transducer inputs.

7 DRIVER CONNECTIONS

8 FRONT PANNEL CONNECTOR AND LEDS

9 DIMENSIONS [mm] AND INSTALLATION

3 MAIN CHARACTERISTICS OF E-BM-AS ELECTRONIC DRIVERS

4 SIGNALS SPECIFICATIONS

Details power supply, reference input, enable/status output, ON/OFF inputs, and software tools.

4.1 Power supply and wirings

Covers power supply requirements, wiring recommendations, and safety fuses for the driver.

4.2 Reference Input Signals (pin B1 and B3, both referred to pin B2)

Explains reference signal inputs, software-selectable voltage/current ranges, and internal generation.

4.3 Pressure Input Signal (pin B3 referred to pin B2, /W option)

Details the pressure input signal for hydraulic power limitation using /W option.

4.4 Output supply Signal for external reference potentiometers (/P option)

Describes the ±5 VDC output supply for external potentiometers.

4.5 Enable Input Signal (pin D3 referred to pin D2)

Explains the enable input signal for activating/deactivating the driver.

4.6 Status Output Signal (pin D4 referred to pin D2)

Describes the status output signal indicating fault conditions or power limitation.

4.7 ON/OFF Input Signals (pin C1...C4 referred to DGND pin B4)

Covers ON/OFF input signals for selecting internal reference signals.

5 SOFTWARE TOOLS

Introduces the E-SW-PS programming software and required connection methods.

6 MAIN SOFTWARE PARAMETER SETTINGS

6.1 Scale

Allows setting the maximum current supplied to the solenoid based on reference signal.

6.2 Bias and Threshold

Explains compensating valve dead band using Bias and setting Threshold for noise immunity.

6.3 Ramps

Describes the ramp generator for smooth current changes and different ramp modes.

6.4 Dither

Explains high-frequency modulation to reduce valve hysteresis and its frequency setting.

6.5 Linearization

Allows setting the relation between reference signal and solenoid current for specific applications.

6.6 Internal Reference Generation

Covers software-selectable internal reference generation using digital inputs.

6.7 Hydraulic Power Limitation (/W option, only for drivers E-BM-AS-PS-05H)

Explains electronic hydraulic power limitation using reference and pressure transducer inputs.

7 DRIVER CONNECTIONS

8 FRONT PANEL CONNECTOR AND LEDS

9 DIMENSIONS [mm] AND INSTALLATION

3 POSITION REFERENCE MODE

3.1 External reference generation

Explains closed-loop position control using external analog or fieldbus reference signals.

3.2 Internal reference generation

Details closed-loop position control using internally generated reference signals and commands.

4 POSITION / PRESSURE OR FORCE CONTROL

5 APPLICATION EXAMPLES

Hydraulic steering wheel in marine applications

Details rudder position control for smooth, accurate, and repetitive operations in marine applications.

Wind turbines

Covers pitch control for maximizing energy production in wind turbines with precise positioning.

Wood machinery

Explains configurable motion profiles, position controls, and digital signals for wood machinery.

Bending Machines

Highlights combined position and force control for automatic, programmable bending machines.

Die-casting machinery

Details fast/slow motion and alternated position/force controls for die-casting clamp movements.

6 CONTROLLER CHARACTERISTICS

7 TRANSDUCER CHARACTERISTICS

7.1 Position transducers

Compares different position transducer interfaces (potentiometer, analog, SSI, encoder) for accuracy.

7.2 Pressure/force transducers

Discusses pressure/force transducer selection for alternated controls and application requirements.

8 FRONT PANEL DESCRIPTION

8.1 Keyboard and display

Details the front panel keys, display, and accessible parameter structures.

8.2 LED indication

Explains the meaning of different LED indicators for controller and digital IO status.

8.3 Test points

Describes front panel test points for monitoring position and force/pressure signals.

8.4 Communication ports

Details the serial RS232 port and fieldbus ports for controller programming and communication.

10 ELECTRONIC CONNECTIONS - 64 PIN REAR CONNECTOR

11 SIGNAL SPECIFICATIONS

11.1 Power supply and wirings (V+ and V0)

Covers power supply requirements, wiring, and internal safety fuse for the controller.

11.2 Position reference input signal (P_INPUT+, P_INPUT-)

Explains external voltage/current reference input signals for closed-loop position control.

11.3 Pressure or force reference input signals (F_INPUT+, F_INPUT-)

Details external reference input signals for alternated position/force or pressure control.

11.4 Position transducer input signal

Covers various position transducer input signals and their software selectable ranges.

11.5 Force / pressure transducer input signal (F_TR1+, F_TR1-, F_TR2+, F_TR2-)

Details input signals for analog remote pressure transducers or load cells.

11.6 Analog valve monitor input signal (VALVE_MONITOR+, VALVE_MONITOR-)

Describes the analog input signal for monitoring the proportional valve's regulation.

11.7 Control output signal (CONTROL_OUTPUT+)

Explains the control output signal generated by algorithms for the proportional valve.

11.8 Position monitor output signal (P_MONITOR+)

Describes the analog output signal proportional to the actual axis position.

11.9 Pressure or force monitor output signal (F_MONITOR+)

Details the analog output signal proportional to actual pressure or force.

11.10 Enable Input Signal (ENABLE)

Explains the enable input signal for activating/deactivating the controller.

11.11 Fault output signal (FAULT)

Describes the fault output signal indicating controller alarm conditions.

11.12 Power supply signal for potentiometer position transducer (VREF -10VDC, VREF +10VDC)

Covers power supply generation for potentiometer position transducers.

11.13 Power supply for incremental encoder position transducer (Inc +5VDC, GND)

Covers power supply generation for incremental encoder position transducers.

11.14 Digital input signals (DI1 - D18)

11.15 Digital output signals (DO1 - DO7)

11.16 CANopen communication signals (only for /BC option)

12 PROGRAMMING DEVICES

13 MAIN SOFTWARE PARAMETER SETTINGS

13.1 External reference and transducer parameters

Allows configuration of controller inputs for application requirements like scaling and limits.

13.2 Position PID control dynamics parameters

Enables optimization of closed-loop position control dynamics for various hydraulic systems.

13.3 Multiple pressure/force PID control dynamics parameters

Allows optimization of pressure/force control dynamics and selection of PID parameters.

13.4 Control output signal parameters

Covers configuration of controller command for the proportional valve.

13.5 Monitoring parameters

Allows configuration of positioning error monitoring and alarm condition detection.

13.6 Fault parameters

Details configuration of fault detection and reaction parameters.

13.7 Digital IO configuration

Enables configuration of digital inputs/outputs for machine central unit interaction.

13.8 Motion phases parameters

Covers configuration of parameters for internal reference generation and motion sequences.

14 WIRING BLOCK EXAMPLES

14.1 Position control - external analog reference - potentiometer actuator transducer

Wiring example for position control with analog reference and potentiometer transducer.

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