Hyster H80FT - Page 4

Powershift Transmission Table of Contents
TABLE OF CONTENTS
General ............................................................................................................................................................... 1
Serial Number................................................................................................................................................ 1
Charge Pump Repair ......................................................................................................................................... 2
Lift Trucks Manufactured Before July, 2013 ............................................................................................... 2
Remove....................................................................................................................................................... 2
Inspect........................................................................................................................................................ 2
Install......................................................................................................................................................... 2
Lift Trucks Manufactured After July, 2013.................................................................................................. 2
Remove....................................................................................................................................................... 2
Inspect........................................................................................................................................................ 2
Install......................................................................................................................................................... 2
Torque Converter Replace ................................................................................................................................. 4
Remove ........................................................................................................................................................... 4
Install ............................................................................................................................................................. 11
Housings and Chain Drive Repair .................................................................................................................... 17
Remove ........................................................................................................................................................... 17
Clean .............................................................................................................................................................. 24
Inspect ............................................................................................................................................................ 25
Install ............................................................................................................................................................. 25
Clutch Packs Repair........................................................................................................................................... 32
Remove and Disassemble.............................................................................................................................. 32
Transmission, Remove and Disassemble ................................................................................................. 32
Clutch Assemblies, Remove and Disassemble......................................................................................... 40
Clean .............................................................................................................................................................. 46
Inspect ............................................................................................................................................................ 46
Assemble and Install ..................................................................................................................................... 47
Clutch Assemblies, Assemble and Install ................................................................................................ 47
Transmission, Assemble and Install ........................................................................................................ 56
Control Valve Repair.......................................................................................................................................... 60
Remove and Disassemble.............................................................................................................................. 60
Clean .............................................................................................................................................................. 63
Inspect ............................................................................................................................................................ 63
Assemble and Install ..................................................................................................................................... 63
MONOTROL® Pedal Repair ............................................................................................................................. 64
Remove and Disassemble.............................................................................................................................. 64
Assemble and Install ..................................................................................................................................... 68
Direction Control Lever..................................................................................................................................... 69
Remove ........................................................................................................................................................... 69
Install ............................................................................................................................................................. 69
This section is for the following models:
S30FT, S35FT, S40FTS [E010];
H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, H40FTS) [F001];
S2.0-3.5FT (S40-70FT, S55FTS) [F187];
H2.0-3.5FT (H40-70FT) [L177];
S4.0, 4.5, 5.5FT, S5.5FTS (S80, 100, 120FT; S80, 100FTBCS;
S120FTS; S120FTPRS) [G004];
H4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT (H80, 90,
100, 110, 120FT) [P005]
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