Name: Hyundai Seasall S250S
Brand: Hyundai Seasall
Rating: 4 (1 reviews)

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WORKSHOP

MANUAL

for

S Engine Series

Applicable to S250S, S250P, S250J, S220S, S220P model

Service Department. Technical Information Edition 1st

General Information3
Specifications3
Tightening Torques7
Compression Pressure Inspection9
Special Service Tools10
Cooling System Components12
Seawater Pump Removal14
Heat Exchanger14
Oil Cooler15
Water Pump15
Thermostat16
Outlet Duct and Fitting16
Water Outlet and Fitting16
Engine Coolant Control Assembly16
Check Engine Coolant Level at Reservoir17
Check Engine Coolant Quality17
Water Pump Troubleshooting18
Timing System20
Timing Chain20
Main Bracket Assembly23
Engine Timing System23
Cylinder Head Assembly29
Cylinder Block39
Connecting Rod41
Standard Oil Clearance41
Connecting Rod Mark Location42
Discrimination of Connecting Rod42
Crankshaft Pin Journal Mark Location42
Discrimination of Crankshaft Pin Journal42
Crankshaft43
Crankshaft Journal Bore Mark Location44
Crankshaft Main Journal Mark Location44
Crankshaft Main Bearing Mark Location45
Discrimination of Crankshaft Main Bearing45
Crankshaft Main Bearing Selection Table45
Flatness of Cylinder Block Gasket Surface46
Discrimination of Cylinder Bore Size46
Discrimination of Piston Outer Diameter46
Cylinder Boring47
Piston and Piston Ring47
Piston Pins48
Piston Ring Side Clearance48
Piston Ring End Gap48
Lubrication System Components53
Engine Oil Schematics55
Oil and Filter Replacement56
Inspection57
Selection of Engine Oil57
Recommended SAW Viscosity Grades57
Engine Oil58
Oil Pump58
Oil Pan58
Oil Filter and Cooler Assembly60
Intake and Exhaust System61
Inter-Cooler61
Intake Manifold Components62
Intercooler63
Intake Manifold63
Exhaust Manifold66
Turbocharger (TC) Components67
Coupling System70
Stern Drive70
Waterjet70
Shaft Drive70
Engine Electrical System71
General Information72
Alternator75
Starting System78
Stator Solenoid Test79
Free Running Test79
Amature81
Commutator Mica Depth82
Inspect Starter Brush82
Starter Brush Holder83
Overrunning Clutch83
Cleaning83
Starter Relay83
Preheating System84
General Description84
Glow Plug84
Glow Control Unit85
Purpose85
Cold Resistance85
Schematic Diagram86
Fuel System87
Sensor88
Fuel Delivery System88
Boost Pressure Sensor (BPS)88
Engine Coolant Temperature Sensor(ECTS)88
Actuators89
Crankshaft Position Sensor(CKPS)89
Rail Pressure Sensor (RPS)89
Fuel Temperature Sensor(FTS)89
Basic Troubleshooting Guide92
Problem Analysis Sheet93
Basic Inspection Procedure94
Connector Inspection Procedure95
Checking Point for Connector95
Wire Harness Inspection Procedure96
Electrical Circuit Inspection Procedure96
Check Short Circuit97
Voltage Check Method97
Continuity Check Method (with Chassis Ground)97
Actuation Test98
Symptom Troubleshooting Guide Table99
Engine Does Not Start99
Engine Starts with Difficulty or Starts and Stalls99
Poor Starting When99
Unstable Idling100
Idle Speed too High or too Low100
Blue, White or Black Smokes100
Engine Rattling, Noisy Engine100
Burst Noise101
Untimely Acceleration/Deceleration and Engine Racing101
Gap When Accelerating and at Re-Coupling (Response Time)101
Engine Stop101
Lack of Power102
Too Much Power102
Excessive Fuel Consumption102
Exhaust Smells102
Smokes (Black, White, Blue) When Accelerating103
Fuel Smells103
The Engine Collapses at Take103
Engine Does Not Stop103
Engine Control System104
Self-Diagnosis104
Checking Procedure (Self-Diagnosis)104
Inspection Procedure (Using Generic Scan Tool)104
Ecm(Engine Control Module)106
ECM Harness Connector106
ECM Terminal Function106
ECM Replacement108
ECM Problem Inspection Procedure108
ECM Circuit Diagram – 1109
ECM Circuit Diagram – 2110
ECM Circuit Diagram – 3111
EOI (Engine Operating Indicator System)Circuit Diagram - 1112
EOI (Engine Operating Indicator System)Circuit Diagram - 2113
Injector Description114
Injector Components114
Operation Principle115
Piezo Actuator115
Hydraulic Coupler115
Pressure Control Valve116
Needle116
Circuit Diagram117
Injector Specific Data Input120
Compression Test120
Idle Speed Comparison120
Injection Quantity Comparison120
Boost Pressure Sensor & IATS#2121
Intake Air Temperature Sensor (IATS#1)122
Engine Coolant Temperature Sensor (ECTS)123
Function and Operation Principle123
Camshaft Position Sensor (CMPS)125
Crankshaft Position Sensor (CKPS)126
Accelerator Position Sensor (APS)127
Fuel Temperature Sensor (FTS)129
Fuel Pressure Control Valve (High Pressure Pump Side)130
Rail Pressure Regulator Valve (Rail Side)131
Water Sensor132
Electric VGT Control Actuator133
Fuel Line134
Fuel Delivery System134
Common Rail Fuel Injection System (CRDI)135
Low Pressure Fuel Circuit135
High Pressure Fuel Circuit135
Low Pressure Fuel Pump135
Fuel Filter136
High Pressure Pump137
Common Rail139
Diagnosis Trouble Code141
DTC (Diagnosis Trouble Code) LIST141

Other manuals for Hyundai Seasall S250S

Installation & Operation Manual73 pages

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Hyundai Seasall S250S Specifications

General

Brand	Hyundai Seasall
Model	S250S
Category	Engine
Language	English

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