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Hyundai HL960 User Manual

Hyundai HL960
41 pages
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HL960
WHEELED LOADER
SERVICE MANUAL
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Hyundai HL960 Specifications

General IconGeneral
Engine Power222 hp
Bucket Capacity - heaped3.1 m³ (4.1 yd³)
Breakout Force39240 lb
Operating Weight17, 500 kg (38, 580 lbs)
Max. Travel Speed38 km/h (23.6 mph)

Summary

Foreword

1. Structure

Explains the structure and function of each component, serving as a reference for troubleshooting.

Operational checks and troubleshooting

Details system operational checks and troubleshooting charts for problem resolution.

Tests and adjustments

Outlines checks to be performed before and after repairs, and necessary adjustments.

Disassembly and assembly

Explains the procedures for removing, installing, disassembling, and assembling components.

How to Read the Service Manual

Distribution and updating

Information on how additions, amendments, and changes are distributed to dealers.

Filing method

Instructions on how to file manual pages correctly by using page numbers and order.

Revised edition mark

Explanation of the edition mark used to indicate manual revisions on pages.

Symbols

Explanation of symbols used in the manual for safety and quality indications.

Conversion Table

Method of using the Conversion Table

Guidance on how to use the conversion table for converting measurements between units.

Temperature

Fahrenheit-Centigrade Conversion

Explains how to convert temperature readings between Fahrenheit and Centigrade degrees.

SECTION 1 GENERAL

Group 1 Safety Hints

Important safety precautions and guidelines for operating and servicing the equipment.

Group 2 Specifications

Detailed technical specifications, dimensions, and weight data of the loader.

Group 3 Operational Checkout Record Sheet

A checklist for performing and recording operational checks before installing test equipment.

SECTION 2 ENGINE

Group 1 Structure and Function

Describes the internal structure and operational principles of the engine and its major components.

Group 2 Engine speed and Stall rpm

Details engine speed parameters, including high and low idling, and stall rpm.

Group 3 Fuel warmer system

Explains the function and operation of the fuel warmer system.

SECTION 3 POWER TRAIN SYSTEM

Group 1 Structure And Function

Explains the structure and function of the power train system components.

Group 2 Operational Checks And Troubleshooting

Details operational checks and troubleshooting procedures for the power train system.

Group 3 Tests And Adjustments

Outlines tests and adjustments required for the power train system.

Group 4 Disassembly And Assembly

Provides procedures for disassembly and assembly of the power train system.

SECTION 4 BRAKE AND FAN SYSTEM

Group 1 Structure And Function

Explains the structure and function of the brake and fan system components.

Group 2 Operational Checks And Troubleshooting

Details operational checks and troubleshooting procedures for the brake and fan system.

Group 3 Tests And Adjustments

Outlines tests and adjustments required for the brake and fan system.

Group 4 Disassembly And Assembly

Provides procedures for disassembly and assembly of the brake and fan system.

SECTION 5 STEERING SYSTEM

Group 1 Structure And Function

Explains the structure and function of the steering system and its components.

Group 2 Operational Checks And Troubleshooting

Details operational checks and troubleshooting procedures for the steering system.

Group 3 Tests And Adjustments

Outlines tests and adjustments required for the steering system.

Group 4 Disassembly And Assembly

Provides procedures for disassembly and assembly of the steering system.

SECTION 6 WORK EQUIPMENT

Group 1 Structure And Function

Explains the structure and function of the work equipment, such as the loader arm and bucket.

Group 2 Operational Checks And Troubleshooting

Details operational checks and troubleshooting procedures for the work equipment.

Group 3 Tests And Adjustments

Outlines tests and adjustments required for the work equipment.

Group 4 Disassembly And Assembly

Provides procedures for disassembly and assembly of the work equipment.

SECTION 7 ELECTRICAL SYSTEM

Group 1 Component Location

Identifies the location of various electrical system components on the machine.

GROUP 2 ELECTRICAL CIRCUIT

Provides detailed diagrams and explanations of the machine's electrical circuits.

Group 4 Electrical Component Specification

Lists the technical specifications for individual electrical components.

Group 5 Connectors

Details information about electrical connectors used in the system, including types and pinouts.

Group 6 Troubleshooting

Offers guidance for diagnosing and resolving common electrical system issues.

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