Hyundai HYBC5200 User Manual (English)

Questions and Answers:

A
Alexander SalazarAug 13, 2025
How to fix Hyundai HYBC5200 that is difficult to start with no spark?
- M
  mallorybradleyAug 13, 2025
  If your Hyundai Brush Cutter is hard to start and there's no spark, the issue might be carbon buildup on the spark plug electrodes. Try cleaning the spark plug and adjusting the gap to between 0.6 and 0.7mm, or replacing the spark plug. Alternatively, the ignition coil could be defective, or the flywheel magneto might be too weak. In that case, replace the ignition coil or the flywheel.
J
Jennifer CrossAug 17, 2025
Why is my Hyundai Brush Cutter difficult to start with a weak spark?
- J
  Jordan LopezAug 17, 2025
  If your Hyundai Brush Cutter is proving difficult to start and the spark is weak, it could be due to too much fuel in the combustion chamber, poor fuel quality, or water in the tank. Remove the spark plug and dry it, then replace the fuel. Another potential cause is a blocked fuel line. In this case, you should clean the carburetor and the fuel lines.
C
Cheyenne FischerAug 20, 2025
What to do if Hyundai HYBC5200 motor does not come up to speed?
- K
  kimberlywashingtonAug 20, 2025
  If your Hyundai Brush Cutter motor isn't reaching full speed, several factors could be at play. Here's what to check: * Ensure the choke isn't in the "cold start" position; open it up. * Make sure the exhaust system isn't clogged, restricting air supply. * Inspect movable elements for wear. * Check for a weak spark. * Address a large valve clearance. * Clean a sooty cylinder head. Consider exchanging the ignition coil, adjusting the flywheel and spark plug.
T
Tamara AndersonAug 25, 2025
What to do if Hyundai HYBC5200 is hard to start but has normal fuel supply and good spark?
- M
  Michael ChoiAug 25, 2025
  If your Hyundai Brush Cutter has a normal fuel supply and a good spark but is still hard to start, the issue might be poor contact between the spark plug cap and the spark plug. Check or exchange them.
X
xbellAug 28, 2025
What to do if Hyundai HYBC5200 is hard to start with normal fuel supply but weak compression?
- W
  William BarajasAug 28, 2025
  If your Hyundai Brush Cutter is difficult to start despite a normal fuel supply but exhibits weak compression, it could be due to worn piston rings, a loose spark plug, a cylinder head that isn't tightly secured, incorrect valve clearance, or ignition issues. Replacement or adjustment is suggested.
D
David HillAug 31, 2025
What to do if Hyundai HYBC5200 Brush Cutter is losing power?
- H
  Heather JohnstonSep 1, 2025
  If your Hyundai Brush Cutter is losing power, check for congested lines to the carburetor and incorrect spark distance. Replace the lines and carburetor, and set the correct gap.
R
Roger SmithSep 4, 2025
What to do if Hyundai HYBC5200 is leaking carburetor?
- R
  Rhonda HamiltonSep 4, 2025
  If your Hyundai Brush Cutter's carburetor is leaking, it could be due to a failure of the non-return valve on the tank lid or a worn carburetor gasket. Try replacing the fuel cap. If that doesn't solve the problem, replace the carburetor or seal.
D
Debbie WashingtonSep 8, 2025
Why does my Hyundai Brush Cutter engine make strange sounds?
- J
  Jennifer HobbsSep 8, 2025
  If your Hyundai Brush Cutter engine is making unusual sounds, it might be due to an incorrect choke position or a damaged crankshaft. Check the choke position and replace the crankshaft if damaged.

Hyundai HYBC5200 Specifications

General

Engine Type	Single cylinder, 2 stroke, air-cooled engine,
Engine size cc	52CC
Start Method	Recoil
Clutch type	Centrifugal type
Oil Capacity	N/A
Fuel tank capacity ml	1200ML
Fuel ratio/ Fuel type	40:1 Semi-Synthetic 2-stroke oilUnleaded petrol
Noise Level DB	115 dB
Rated speed rpm	7500 rpm
Rated power kw	2.2kw
Rotation direction	Counter-clockwise (looking from top)
Cutter head	400-450 mm
Cutter blade mm/teeth	1.6mm/3T
Cutting Width mm/ Length mm/ Diameter mm	255mm for cutter blade / 400-450 for cutter head
Max engine speed rpm	9000

Weight and Dimensions

Gross weight kg	9.00
Dry weight kg	8.00
Fully Assembled Dimensions L x W x H mm	1800 x 640 x 460
Box Dimensions L x W x H mm	1070 x 315/125 x 280

Summary

SAFETY

General safety notes

Provides general safety notes and responsibilities for machine operation.

Safety points

Highlights important safety points and warnings to adhere to.

Hazard symbols explanation

Explains hazard symbols indicating risks of injury, death, or damage.

PPE Pictograms

Illustrates required Personal Protective Equipment (PPE) for safe operation.

Carbon monoxide hazards

Details the dangers of carbon monoxide poisoning from engine exhaust.

Carbon monoxide symptoms

Lists symptoms of carbon monoxide poisoning and prevention advice.

General fuel safety

Provides essential safety guidelines for handling and storing fuel.

Fueling/De-fueling safety

Outlines safe procedures for fueling and defueling the machine.

Electrical safety

Advises on safety precautions when dealing with electrical components.

Battery safety

Warns about the risks associated with batteries and electrolyte.

Vibration effects and prevention

Explains the risks of vibration exposure and preventative measures.

Noise hazards and protection

Discusses the impact of noise on hearing and recommended protection.

Additional safety labels

Refers to additional safety labels and proximity requirements.

Additional safety instructions

Provides further essential safety instructions for operation and maintenance.

Kickback danger explanation

Explains the danger of kickback when using the blade cutter.

Saw blade attachment prohibition

Strictly forbids the use of the machine with a saw blade attachment.

Clothing and footwear recommendations

Advises on appropriate clothing, footwear, and head protection.

QUICK START

Quick Start guide introduction

Introduces the guide as a quick reference for brush cutter operation.

Product component list

Lists all the components included with the brush cutter.

Trigger and handlebar assembly

Details the process of assembling the trigger and handlebar.

Handlebar and trigger assembly fitting

Illustrates the assembly of the trigger onto the handlebar.

Handlebar and trigger assembly mounting

Shows how to mount the handlebar into the cradle and tighten bolts.

Trimmer blade assembly

Explains how to fit the trimmer guard and cord cutter blade.

Trimmer guard assembly

Details mounting the trimmer guard onto the lower shaft.

Trimmer guard assembly fitting

Shows sliding and securing the assembled trimmer guard onto the shaft.

Grass trimmer head assembly

Guides on attaching the trimmer head to the drive shaft.

Cutter head assembly

Explains how to fit the cutter blade, including drive spacer.

Clamp spacer fitting

Illustrates correct and incorrect fitting of the clamp spacer.

Cup spacer and securing nut fitting

Shows how to fit the cup spacer and securing nut.

Attaching cutting assembly to drive shaft

Details attaching the cutter assembly to the drive shaft using the locking mechanism.

Head shield and ear defender assembly

Guides on assembling the head shield and ear defenders.

Mixing 2-stroke oil

Provides instructions for mixing 2-stroke oil with petrol at a 40:1 ratio.

Adding fuel to the machine

Instructs on how to safely add fuel to the machine's tank.

Fitting spool line

Details how to remove the spool, spring, and washer from the trimmer head.

Fitting spool line preparation

Shows how to take the cutting line and fold it in half for the spool.

Fitting spool line reassembly

Guides on wrapping the nylon cord around the spool and reassembling.

STARTING PROCEDURE

Setting power switch and primer bulb

Instructs to set the power switch and pump the primer bulb.

Choke lever and recoil start operation

Explains choke lever use for cold/warm starts and recoil pulling.

STOPPING PROCEDURE

Engine warm-up and throttle control

Describes how to warm up the engine and use throttle controls.

Machine stopping procedure

Details steps to safely stop the machine by releasing throttle and switching off.

USING THE MACHINE

Hot engine and exhaust warning

Warns about hot engine and exhaust during use.

Pre-operation area check

Emphasizes checking the work area for obstacles and overhead power lines.

Using correct accessories

Stresses using only original manufacturer-specified accessories.

Wearing the shoulder harness

Guides on securely wearing the shoulder harness for safe operation.

Trimming techniques overview

Provides guidance on safe and effective trimming techniques.

High-speed trimming advice

Advises always trimming or cutting with the engine running at high speed.

Horizontal swing technique

Explains how to swing the nylon cutting head horizontally.

Releasing nylon cord method

Details how to release more nylon cutting cord by tapping the head on the ground.

MAINTENANCE

Maintenance safety warnings

Warns to stop the engine, unplug the spark plug before maintenance.

Maintenance safety precautions

Advises refueling in ventilated areas and wearing appropriate PPE for maintenance.

Maintenance cycle schedule

Details the maintenance schedule for various components based on time/hours.

Air filter maintenance and cleaning

Guides on cleaning or replacing the air filter element.

Spark plug maintenance and adjustment

Explains how to check, clean, and gap the spark plug.

Trimmer blade sharpening procedure

Details the process for sharpening the trimmer blade safely.

Machine storage instructions

Provides instructions for proper long-term storage of the machine.

TROUBLESHOOTING

Troubleshooting general advice

Advises contacting a dealer if problems persist after troubleshooting.

No spark troubleshooting

Lists causes and corrective actions for a 'No Spark' condition.

Weak spark troubleshooting

Lists causes and corrective actions for a 'Weak Spark' condition.

Motor speed issues

Addresses issues with the motor not reaching operating speed.

Power loss troubleshooting

Provides solutions for when the machine's power suddenly drops.

Noisy engine causes

Explains causes and solutions for an unusually noisy engine.

Carburettor leak causes

Offers solutions for a leaking carburettor.

SPECIFICATION

Engine specifications

Lists technical details of the engine, such as type, size, and power.

Machine specifications

Details the machine's physical and performance specifications.

PART LOCATIONS

Handlebar and drive shaft components

Identifies controls and components on the handlebar and drive shaft.

Cutting head and shield components

Locates parts like the trimmer shield, cord cutter, and brush cutters.

Engine components identification

Identifies engine parts such as the air filter, primer bulb, and fuel tank.

DECLARATIONS OF CONFORMITY

CE Directives compliance list

Lists CE Directives that the Hyundai product conforms to.

EC Declaration of Conformity details

Provides specific conformity details, including sound power levels.

RECYCLING & PRODUCT DISPOSAL

WEEE and battery disposal guidelines

Advises on the correct disposal of Waste Electrical Electronic Equipment (WEEE) and batteries.

Fuel and oil disposal procedures

Emphasizes proper disposal of unused fuel and oil, not down drains.

Recycling symbols and advice

Explains recycling symbols and where to get advice.

CONTACT DETAILS

Company contact information

Lists postal address, telephone, fax, email, and website for contact.

WARRANTY

Warranty information access methods

Directs users to the website or email for warranty details.

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