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Idex Godiva Prima PC1 2010 User Manual

Idex Godiva Prima PC1 2010
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Prima
Pump with Integrated
Models: PC1_ or PC2_ with FoamLogix 2.1A, 3.3, 5.0, 6.5 Systems
and SmartCAFS50, 100, 200 Control
Maintenance Manual
Godiva Ltd.
A Unit of IDEX Corporation
Charles St
Warwick CV34 5LR
England
+44 (0)1926 623600
+44 (0)1926 623666 / 623689
www.godiva.co.uk
godiva@idexcorp.com
GP/274
Issue 5, September 2014
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Do you have a question about the Idex Godiva Prima PC1 2010 and is the answer not in the manual?

Idex Godiva Prima PC1 2010 Specifications

General IconGeneral
BrandIdex
ModelGodiva Prima PC1 2010
CategoryWater Pump
LanguageEnglish

Summary

1. INTRODUCTION

PUMP SERIAL NUMBER

Six-figure serial number stamped on machined boss on pump volute body.

MODEL IDENTIFICATION

Variations of the Godiva Prima pump with CAFS are identified.

2. DESCRIPTION

COMPRESSOR

Details three different rotary twin-screw compressors used for Prima SmartCAFS.

CAFS MANIFOLD (all models)

Incorporates air ratio control valve for water/foam selection and compressed air injection.

FOAMLOGIX - FOAM PROPORTIONING SYSTEM

System consists of foam pump/motor assembly, control panel, and water flow meter.

3. SAFETY PRECAUTIONS

SAFETY SYMBOLS

Safety instructions are marked with safety symbols: ATTENTION, IMPORTANT.

EQUIPMENT HAZARDS AND SAFETY INSTRUCTIONS

Categorizes safety instructions by hazard type: Fluids, Gases, Fumes, Batteries, Hot Surfaces, etc.

ENVIRONMENTAL PROTECTION

Prohibits pouring oil and contaminants into ground, sewers, drains, or water courses.

4. GENERAL DATA

COMPRESSOR

Provides specifications for Tempest 3, Tempest 6, and Edura 12 compressors.

5. MAINTENANCE

INTRODUCTION

Highlights importance of maintenance and cleanliness for trouble-free service.

OPERATING FLUIDS

Emphasizes using specified lubricants and foam concentrates, avoiding mixing.

APPROVED LUBRICANTS

Lists recommended lubricants for Compressor, Gearbox, and Pump.

FOAM CONCENTRATES

Lists compatible foam concentrates for FoamLogix models and notes for Class A usage.

6. PREVENTIVE MAINTENANCE

INTRODUCTION

States importance of preventive maintenance and adherence to safety.

PREVENTIVE MAINTENANCE SCHEDULE

Outlines maintenance actions required every 3, 12, 24 months, and 5 years.

7. TROUBLESHOOTING

INTRODUCTION

Explains initial steps for troubleshooting and refers to diagrams.

PUMP OPERATING FAULTS 1 – LOSS OF SUCTION

Flowchart for diagnosing and rectifying loss of pump suction.

PUMP OPERATING FAULTS 2 – EXCESSIVE PUMP NOISE

Flowchart for diagnosing and rectifying excessive pump noise.

GENERAL OPERATING FAULTS - CAFS

Flowchart for common CAFS operating faults like compressor overheating and no foam solution.

AIR INJECTION FAULTS

Flowchart for diagnosing and rectifying air injection faults.

8. CORRECTIVE MAINTENANCE

INTRODUCTION

Emphasizes safety and trained personnel for corrective maintenance.

EQUIPMENT PROCEDURE

Lists equipment and corresponding corrective maintenance procedures.

9. PARTS LISTS

FOAMLOGIX - ILLUSTRATED PARTS LIST

Refers to FoamLogix Installation and Operation Manual in Section 11, Appendix.

COMPRESSOR - ILLUSTRATED PARTS LIST

Refers to Gardner Denver Tamrotor Tempest 3 Manual in Section 11, Appendix.

10. DIAGRAMS

PIPEWORK SCHEMATIC

Provides a schematic of the pipework for the system.

WIRING DIAGRAM

Illustrates the electrical wiring of the system.

FOAMLOGIX HARNESS

Details the wiring harness for the FoamLogix system.

HARNESS SMARTCAFS50 PRIMA

Details the wiring harness for the SmartCAFS50 Prima.

CLUTCH RELAY HARNESS

Details the wiring harness for the clutch relay.

11. APPENDIX

CONTENTS

Lists the contents of the appendix.

GODIVA PRIMA PUMP WORKSHOP MANUAL

Provides workshop manual for Godiva Prima Pump.

GARDNER DENVER TEMPEST 3 COMPRESSOR MANUAL

Provides manual for Gardner Denver Tempest 3 Compressor.

GARDNER DENVER TEMPEST 6 COMPRESSOR MANUAL

Provides manual for Gardner Denver Tempest 6 Compressor.

FOAMLOGIX INSTALLATION AND OPERATION MANUAL

Provides installation and operation manual for FoamLogix.

FLOW SENSOR REPLACEMENT INSTRUCTIONS

Provides instructions for replacing the flow sensor.

PADDLEWHEEL FLOW SENSOR INSTRUCTIONS

Provides instructions for the paddlewheel flow sensor.

SMARTCAFS INTERLOCK MODULE INSTRUCTIONS

Provides instructions for the SmartCAFS interlock module.

SMARTCAFS SPS PANEL INSTRUCTIONS

Provides instructions for the SmartCAFS SPS Panel.

SMARTCAFS MANIFOLD ASSEMBLY

Details the assembly of the SmartCAFS manifold.

SMARTCAFS ACTUATOR ASSEMBLY

Details the assembly of the SmartCAFS actuator.

FOAM CONCENTRATE COMPATIBILTY LIST

Lists compatible foam concentrates.

THERMAL RELIEF VALVE INSTRUCTIONS GP/265

Provides instructions for the thermal relief valve.

SAFETY

Safety notices

Provides symbols for safety notices: non-compliance and damage.

In operation

Lists safe operating practices: guarding moving parts, no insertion into suction tube, etc.

Training

Emphasizes that Godiva pumps must be operated by trained personnel.

Maintenance

User responsibility to maintain equipment in safe operational condition per regulation 5.

Environmental Protection

Disposal of used oil according to local regulations.

Risk Assessment

Installer's duty to perform risk assessment, contact Godiva Ltd. if assistance is needed.

Transportation and Storage

Describes pump packaging and storage guidelines, including moisture inhibitor.

WARRANTY

Gauges (if fitted)

Advice on cleaning gauge glass surfaces.

Associated Publications

Lists related publications like Installation Manuals and Spare Parts Manuals.

PUMP SPECIFICATION NUMBERING

Explains how to interpret pump specification numbers.

ENVIRONMENTAL PROTECTION

ENVIRONMENTAL PROTECTION

Prohibits pouring oil and contaminants into the environment and provides disposal guidance.

5. MAINTENANCE

INTRODUCTION

Highlights importance of maintenance and cleanliness for trouble-free service.

OPERATING FLUIDS

Emphasizes using specified lubricants and foam concentrates, avoiding mixing.

APPROVED LUBRICANTS

Lists recommended lubricants for Compressor, Gearbox, and Pump.

FOAM CONCENTRATES

Lists compatible foam concentrates for FoamLogix models and notes for Class A usage.

6. PREVENTIVE MAINTENANCE

INTRODUCTION

States importance of preventive maintenance and adherence to safety.

PREVENTIVE MAINTENANCE SCHEDULE

Outlines maintenance actions required every 3, 12, 24 months, and 5 years.

7. TROUBLESHOOTING

INTRODUCTION

Explains initial steps for troubleshooting and refers to diagrams.

PUMP OPERATING FAULTS 1 – LOSS OF SUCTION

Flowchart for diagnosing and rectifying loss of pump suction.

PUMP OPERATING FAULTS 2 – EXCESSIVE PUMP NOISE

Flowchart for diagnosing and rectifying excessive pump noise.

GENERAL OPERATING FAULTS - CAFS

Flowchart for common CAFS operating faults like compressor overheating and no foam solution.

AIR INJECTION FAULTS

Flowchart for diagnosing and rectifying air injection faults.

8. CORRECTIVE MAINTENANCE

INTRODUCTION

Emphasizes safety and trained personnel for corrective maintenance.

EQUIPMENT PROCEDURE

Lists equipment and corresponding corrective maintenance procedures.

9. PARTS LISTS

FOAMLOGIX - ILLUSTRATED PARTS LIST

Refers to FoamLogix Installation and Operation Manual in Section 11, Appendix.

COMPRESSOR - ILLUSTRATED PARTS LIST

Refers to Gardner Denver Tamrotor Tempest 3 Manual in Section 11, Appendix.

10. DIAGRAMS

PIPEWORK SCHEMATIC

Provides a schematic of the pipework for the system.

WIRING DIAGRAM

Illustrates the electrical wiring of the system.

FOAMLOGIX HARNESS

Details the wiring harness for the FoamLogix system.

HARNESS SMARTCAFS50 PRIMA

Details the wiring harness for the SmartCAFS50 Prima.

CLUTCH RELAY HARNESS

Details the wiring harness for the clutch relay.

11. APPENDIX

CONTENTS

Lists the contents of the appendix.

GODIVA PRIMA PUMP WORKSHOP MANUAL

Provides workshop manual for Godiva Prima Pump.

GARDNER DENVER TEMPEST 3 COMPRESSOR MANUAL

Provides manual for Gardner Denver Tempest 3 Compressor.

GARDNER DENVER TEMPEST 6 COMPRESSOR MANUAL

Provides manual for Gardner Denver Tempest 6 Compressor.

FOAMLOGIX INSTALLATION AND OPERATION MANUAL

Provides installation and operation manual for FoamLogix.

FLOW SENSOR REPLACEMENT INSTRUCTIONS

Provides instructions for replacing the flow sensor.

PADDLEWHEEL FLOW SENSOR INSTRUCTIONS

Provides instructions for the paddlewheel flow sensor.

SMARTCAFS INTERLOCK MODULE INSTRUCTIONS

Provides instructions for the SmartCAFS interlock module.

SMARTCAFS SPS PANEL INSTRUCTIONS

Provides instructions for the SmartCAFS SPS Panel.

SMARTCAFS MANIFOLD ASSEMBLY

Details the assembly of the SmartCAFS manifold.

SMARTCAFS ACTUATOR ASSEMBLY

Details the assembly of the SmartCAFS actuator.

FOAM CONCENTRATE COMPATIBILTY LIST

Lists compatible foam concentrates.

THERMAL RELIEF VALVE INSTRUCTIONS GP/265

Provides instructions for the thermal relief valve.

SAFETY

Safety notices

Provides symbols for safety notices: non-compliance and damage.

In operation

Lists safe operating practices: guarding moving parts, no insertion into suction tube, etc.

Training

Emphasizes that Godiva pumps must be operated by trained personnel.

Maintenance

User responsibility to maintain equipment in safe operational condition per regulation 5.

Environmental Protection

Disposal of used oil according to local regulations.

Risk Assessment

Installer's duty to perform risk assessment, contact Godiva Ltd. if assistance is needed.

Transportation and Storage

Describes pump packaging and storage guidelines, including moisture inhibitor.

WARRANTY

Gauges (if fitted)

Advice on cleaning gauge glass surfaces.

Associated Publications

Lists related publications like Installation Manuals and Spare Parts Manuals.

PUMP SPECIFICATION NUMBERING

Explains how to interpret pump specification numbers.

ENVIRONMENTAL PROTECTION

ENVIRONMENTAL PROTECTION

Prohibits pouring oil and contaminants into the environment and provides disposal guidance.

5. MAINTENANCE

INTRODUCTION

Highlights importance of maintenance and cleanliness for trouble-free service.

OPERATING FLUIDS

Emphasizes using specified lubricants and foam concentrates, avoiding mixing.

APPROVED LUBRICANTS

Lists recommended lubricants for Compressor, Gearbox, and Pump.

FOAM CONCENTRATES

Lists compatible foam concentrates for FoamLogix models and notes for Class A usage.

6. PREVENTIVE MAINTENANCE

INTRODUCTION

States importance of preventive maintenance and adherence to safety.

PREVENTIVE MAINTENANCE SCHEDULE

Outlines maintenance actions required every 3, 12, 24 months, and 5 years.

7. TROUBLESHOOTING

INTRODUCTION

Explains initial steps for troubleshooting and refers to diagrams.

PUMP OPERATING FAULTS 1 – LOSS OF SUCTION

Flowchart for diagnosing and rectifying loss of pump suction.

PUMP OPERATING FAULTS 2 – EXCESSIVE PUMP NOISE

Flowchart for diagnosing and rectifying excessive pump noise.

GENERAL OPERATING FAULTS - CAFS

Flowchart for common CAFS operating faults like compressor overheating and no foam solution.

AIR INJECTION FAULTS

Flowchart for diagnosing and rectifying air injection faults.

8. CORRECTIVE MAINTENANCE

INTRODUCTION

Emphasizes safety and trained personnel for corrective maintenance.

EQUIPMENT PROCEDURE

Lists equipment and corresponding corrective maintenance procedures.

9. PARTS LISTS

FOAMLOGIX - ILLUSTRATED PARTS LIST

Refers to FoamLogix Installation and Operation Manual in Section 11, Appendix.

COMPRESSOR - ILLUSTRATED PARTS LIST

Refers to Gardner Denver Tamrotor Tempest 3 Manual in Section 11, Appendix.

10. DIAGRAMS

PIPEWORK SCHEMATIC

Provides a schematic of the pipework for the system.

WIRING DIAGRAM

Illustrates the electrical wiring of the system.

FOAMLOGIX HARNESS

Details the wiring harness for the FoamLogix system.

HARNESS SMARTCAFS50 PRIMA

Details the wiring harness for the SmartCAFS50 Prima.

CLUTCH RELAY HARNESS

Details the wiring harness for the clutch relay.

11. APPENDIX

CONTENTS

Lists the contents of the appendix.

GODIVA PRIMA PUMP WORKSHOP MANUAL

Provides workshop manual for Godiva Prima Pump.

GARDNER DENVER TEMPEST 3 COMPRESSOR MANUAL

Provides manual for Gardner Denver Tempest 3 Compressor.

GARDNER DENVER TEMPEST 6 COMPRESSOR MANUAL

Provides manual for Gardner Denver Tempest 6 Compressor.

FOAMLOGIX INSTALLATION AND OPERATION MANUAL

Provides installation and operation manual for FoamLogix.

FLOW SENSOR REPLACEMENT INSTRUCTIONS

Provides instructions for replacing the flow sensor.

PADDLEWHEEL FLOW SENSOR INSTRUCTIONS

Provides instructions for the paddlewheel flow sensor.

SMARTCAFS INTERLOCK MODULE INSTRUCTIONS

Provides instructions for the SmartCAFS interlock module.

SMARTCAFS SPS PANEL INSTRUCTIONS

Provides instructions for the SmartCAFS SPS Panel.

SMARTCAFS MANIFOLD ASSEMBLY

Details the assembly of the SmartCAFS manifold.

SMARTCAFS ACTUATOR ASSEMBLY

Details the assembly of the SmartCAFS actuator.

FOAM CONCENTRATE COMPATIBILTY LIST

Lists compatible foam concentrates.

THERMAL RELIEF VALVE INSTRUCTIONS GP/265

Provides instructions for the thermal relief valve.

SAFETY

Safety notices

Provides symbols for safety notices: non-compliance and damage.

In operation

Lists safe operating practices: guarding moving parts, no insertion into suction tube, etc.

Training

Emphasizes that Godiva pumps must be operated by trained personnel.

Maintenance

User responsibility to maintain equipment in safe operational condition per regulation 5.

Environmental Protection

Disposal of used oil according to local regulations.

Risk Assessment

Installer's duty to perform risk assessment, contact Godiva Ltd. if assistance is needed.

Transportation and Storage

Describes pump packaging and storage guidelines, including moisture inhibitor.

WARRANTY

Gauges (if fitted)

Advice on cleaning gauge glass surfaces.

Associated Publications

Lists related publications like Installation Manuals and Spare Parts Manuals.

PUMP SPECIFICATION NUMBERING

Explains how to interpret pump specification numbers.

ENVIRONMENTAL PROTECTION

ENVIRONMENTAL PROTECTION

Prohibits pouring oil and contaminants into the environment and provides disposal guidance.

5. MAINTENANCE

INTRODUCTION

Highlights importance of maintenance and cleanliness for trouble-free service.

OPERATING FLUIDS

Emphasizes using specified lubricants and foam concentrates, avoiding mixing.

APPROVED LUBRICANTS

Lists recommended lubricants for Compressor, Gearbox, and Pump.

FOAM CONCENTRATES

Lists compatible foam concentrates for FoamLogix models and notes for Class A usage.

6. PREVENTIVE MAINTENANCE

INTRODUCTION

States importance of preventive maintenance and adherence to safety.

PREVENTIVE MAINTENANCE SCHEDULE

Outlines maintenance actions required every 3, 12, 24 months, and 5 years.

7. TROUBLESHOOTING

INTRODUCTION

Explains initial steps for troubleshooting and refers to diagrams.

PUMP OPERATING FAULTS 1 – LOSS OF SUCTION

Flowchart for diagnosing and rectifying loss of pump suction.

PUMP OPERATING FAULTS 2 – EXCESSIVE PUMP NOISE

Flowchart for diagnosing and rectifying excessive pump noise.

GENERAL OPERATING FAULTS - CAFS

Flowchart for common CAFS operating faults like compressor overheating and no foam solution.

AIR INJECTION FAULTS

Flowchart for diagnosing and rectifying air injection faults.

8. CORRECTIVE MAINTENANCE

INTRODUCTION

Emphasizes safety and trained personnel for corrective maintenance.

EQUIPMENT PROCEDURE

Lists equipment and corresponding corrective maintenance procedures.

9. PARTS LISTS

FOAMLOGIX - ILLUSTRATED PARTS LIST

Refers to FoamLogix Installation and Operation Manual in Section 11, Appendix.

COMPRESSOR - ILLUSTRATED PARTS LIST

Refers to Gardner Denver Tamrotor Tempest 3 Manual in Section 11, Appendix.

10. DIAGRAMS

PIPEWORK SCHEMATIC

Provides a schematic of the pipework for the system.

WIRING DIAGRAM

Illustrates the electrical wiring of the system.

FOAMLOGIX HARNESS

Details the wiring harness for the FoamLogix system.

HARNESS SMARTCAFS50 PRIMA

Details the wiring harness for the SmartCAFS50 Prima.

CLUTCH RELAY HARNESS

Details the wiring harness for the clutch relay.

11. APPENDIX

CONTENTS

Lists the contents of the appendix.

GODIVA PRIMA PUMP WORKSHOP MANUAL

Provides workshop manual for Godiva Prima Pump.

GARDNER DENVER TEMPEST 3 COMPRESSOR MANUAL

Provides manual for Gardner Denver Tempest 3 Compressor.

GARDNER DENVER TEMPEST 6 COMPRESSOR MANUAL

Provides manual for Gardner Denver Tempest 6 Compressor.

FOAMLOGIX INSTALLATION AND OPERATION MANUAL

Provides installation and operation manual for FoamLogix.

FLOW SENSOR REPLACEMENT INSTRUCTIONS

Provides instructions for replacing the flow sensor.

PADDLEWHEEL FLOW SENSOR INSTRUCTIONS

Provides instructions for the paddlewheel flow sensor.

SMARTCAFS INTERLOCK MODULE INSTRUCTIONS

Provides instructions for the SmartCAFS interlock module.

SMARTCAFS SPS PANEL INSTRUCTIONS

Provides instructions for the SmartCAFS SPS Panel.

SMARTCAFS MANIFOLD ASSEMBLY

Details the assembly of the SmartCAFS manifold.

SMARTCAFS ACTUATOR ASSEMBLY

Details the assembly of the SmartCAFS actuator.

FOAM CONCENTRATE COMPATIBILTY LIST

Lists compatible foam concentrates.

THERMAL RELIEF VALVE INSTRUCTIONS GP/265

Provides instructions for the thermal relief valve.

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