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iLC CME Series User Manual

iLC CME Series
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USER MANUAL
ILC Srl
CME
CME series electric gear pump for oil and soft grease
Use in single-line and air+ oil centralised lubrication systems
Translation of original instructions
All ILC products must only be used for their intended purposes, as specified in this brochure and in all instructions. If the product is supplied together with user instructions, the user is required to read
them and comply with them. Not all lubricants are suitable for centralised lubrication systems. ILC lubrication systems or relative components cannot be used together with gas, liquid gas, pressurised
gas in solution and liquids with vapour pressure exceeding normal atmospheric pressure (1013 bar) by more than 0.5 bar, maximum temperature permitted. Any type of dangerous materials, in particular
those classified as such by European Community Directive (EC) 67/548/EEC, Article 2 (2), can only be used in ILC centralised lubrication systems or relative components upon consultation with ILC and
after having received written approval from the company.
Copyright©2018 by I.L.C. Srl
All rights reserved.
I.L.C. srl - Via Garibaldi, 149 - 20155 Gorla Minore - Italy
Phone +39 0331 601697 - Fax +39 0331 365149 - www.ilclube.com - info@ilclube.it
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iLC CME Series Specifications

General IconGeneral
Pump casing materialCast Iron
TypeCentrifugal
ApplicationIndustrial, Commercial
Motor typeElectric
Impeller materialStainless Steel
Power SourceElectric
MaterialStainless Steel, Cast Iron

Summary

Introduction and Application

User Manual Overview

General overview of the user manual and its purpose for the CME pump.

Product Application

Details the intended use of the CME gear pump in lubrication systems.

Operating Principle Explained

Explanation of how the CME pump sends pressurised lubricant through outlets.

Technical Specifications

Lists key technical data such as tank capacity, voltage, pressure, and temperature.

Installation

Mounting and Connection

Instructions for horizontal mounting and connecting to the distribution network.

Electrical Connection Safety

Safety warnings regarding electrical connections and required protective switches.

Commissioning

Hydraulic Diagram

Version Without Electronic Board

Electrical Connections for External PLC Control

Wiring diagram and connections for the version controlled by an external PLC.

Version With Electronic Board

Electrical Connections for Integrated Control

Wiring diagram and connections for the version with an integrated electronic board.

Operating Modes

Normal Operation Mode

Describes the pump operation alternating work and pause cycles.

Programming Mode Access

Explains how to enter and use the programming mode to change parameters.

Menu Type Selection

Setting the Reduced Menu

Procedure for selecting and setting the reduced menu type.

Setting the Complete Menu

Procedure for selecting and setting the complete menu type.

Pause and Operating Time Settings

Program Pause Time (Time Units)

Setting pause time in hours, minutes, or seconds for lubrication cycles.

Program Pause Time (Pulses)

Setting pause time based on the number of pulses for lubrication cycles.

Advanced Programming: Warm-up Cycles

Warm-up Operating Seconds

Setting the operating time in seconds for warm-up cycles.

Warm-up Pause Seconds

Setting the pause time in seconds for warm-up cycles.

Advanced Programming: Controls and Alarms

Warm-up Cycles Number and Enabling

Setting the number of warm-up cycles and enabling the warm-up function.

Pre-lubrication Enabling

Enabling or disabling the pre-lubrication function.

Level Alarm Enabling

Enabling or disabling the lubricant level alarm.

Pressure Switch Alarm Enabling

Enabling or disabling the oil pressure switch alarm.

Air Pressure Switch Alarm Enabling

Enabling or disabling the air pressure switch alarm for air+oil systems.

Maintenance

Maintenance Troubleshooting Table

Table listing symptoms, potential causes, and solutions for pump issues.

Transport

Transport Safety Warning

Cautionary note regarding safe handling during transport.

Delivery and Storage Procedures

Guidelines for checking shipments and proper storage conditions.

Operation

General Operating Information

General advice on pump operation and lubricant level monitoring.

Lubricant Handling Precautions

Cautions regarding the use of clean and compatible lubricants.

Pre-Operation Commissioning Steps

Steps to check connections and fill the reservoir before initial operation.

Decommissioning

Temporary Decommissioning

Procedure for temporarily shutting down the pump by disconnecting power.

Definitive Decommissioning and Disposal

Steps for permanent shutdown and disposal according to regulations.

Precautions for Use

Recommended Operational Practices

Key recommendations for safe operation, material compatibility, and parts.

Flammability and Pressure Safety

Precautions regarding flammability and safe handling of pressure.

Noise Emission Levels

Information on the noise level emitted by the pump during operation.

User Instructions

Standards and Risk Assessment References

Lists used for risk assessment and conformity to safety standards.

Inadmissible Fluids and Associated Hazards

Lists fluids that should not be used and the hazards they present.

Dimensions CME 2L

Dimensions CME 3L

Order Codes

CME Pump Order Code Configurator

Guide for configuring and specifying the CME pump order code.

Fittings Order Codes

Codes for ordering various types of compression and push-in fittings.

Spare Parts

Warranty and Machine Identification

Product Warranty Information

Details the warranty period and conditions for ILC products.

Machine Identification Details

Information on locating the product code and serial number on the pump.