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Industrial combustion V Series User Manual
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V/LNV SERIES
Inst
allation, Operation, and Service
Manual
!
DANGER
W
ARNING
ONL
Y F
ACTORY AUTHORIZED BURNER SER
VICE
PERSONNEL SHOULD ST
ART UP
, ADJUST
, OR SER-
VICE THIS EQUIPMENT
IC-SA-151
1
02/2014
2
Table of Contents
Table of Contents
11
Introduction
17
Overview
17
Description
17
Operating Controls
18
Control Panel
18
Flame Safeguard Controls
19
Firing Rate Controls (LHL & Full Modulation Burners)
19
Combustion Air Handling System
19
Boiler Room Combustion Air
20
Firing Head
21
Oil System
22
Oil System Components
22
Operation
25
Gas Handling System
25
Main Gas Train Components
26
Pilot Gas Train Components
29
Operation
29
Installation
31
Application
31
Draft Conditions
31
Combustion Air Supply
31
Combustion Chamber Recommendations
32
Combustion Chamber Drawings - Firetube Boiler Application
32
Combustion Chamber Drawings - Watertube/ Cast Iron Boiler Applications
34
Combustion Chamber Dimensions - Inverted/ Standard Config. Watertube
35
Installation
36
Packing Plastic Insulation Around Oven (if Dry Oven Supplied)
37
Oil Piping
38
Pressure Atomization Oil Piping
38
Two Pipe - Single Burner Operation
38
Suction Line Sizing
38
Return Line Sizing
38
Two Pipe - Multiple Burner System
39
Gas Piping
41
Installation Checklist
42
Firing Modes
43
Operation
53
Preparations for Starting
53
Oil Flow
54
Oil Pressure
54
Firing Preparations for Oil Burners
54
Firing Preparations for Gas Burners
54
Burner Settings
55
Combustion Settings
55
Test Equipment
55
Electrical Interference Test
55
Gas Fired
56
Oil Fired
56
Gas Pilot Flame Adjustment
56
Startup Sequence
56
Automatic Shutdown
57
Manual Shutdown
57
Safety Shutdown
57
Startup and Operating
58
Gas Burners
58
Oil Burners
59
Combustion Gas-Oil Burners
60
Fuel Chart Comparison for O - Excess Air - CO
61
Normal Operation
62
Shutdown
62
Adjustments
63
Overview
63
Combustion Adjustment on Oil and Gas
63
Stack Temperature
63
Smoke Measurement
64
Test Equipment
64
Gas Adjustments
64
Fuel Oil Adjustments
64
Electrical Interference Test
64
Gas Fired
64
Oil Fired
65
Burner Ignition Adjustment
65
Gas Pilot Flame Adjustment
65
Gas Pilot Turndown Test
65
Direct Spark Oil Only (VL) Adjustment (V13-55)
66
Burner Pilot Settings
66
Drawer Assemblies for Firetube Boiler Applications
68
Drawer Assemblies for Watertube/Cast Iron Boiler Applications
71
Gas System
75
Gas Pressure
75
Gas Flow
75
Main Gas Pressure Regulator
75
Low Gas Pressure Switch
75
High Gas Pressure Switch
76
Gas Combustion Adjustment
76
On-Off Gas Burner Adjustment
76
Low-High-Off/Low Gas Burner Adjustment
77
Full Modulation Gas Burner Adjustment
78
Low Nox Full Modulation Combination Gas Burner Adjustment
78
Oil System
79
On-Off Oil Burner Adjustment
80
Low-High-Off/Low Oil Burner Adjustment
80
Full Modulation Oil Burner Adjustment
80
Combination Gas-Oil System
81
On-Off Combination Gas-Oil Burner Adjustment
82
Low-High-Off/Low Combination Gas-Oil Burner Adjustment
82
Full Modulation Combination Gas-Oil Burner Adjustment
82
Modulation Control
82
Linkage Control Adjustment
82
Cam Trim Adjustment
83
Parallel Positioning Adjustment
84
Air and Fuel Controls
84
Air Flow Control
84
Fuel and Air Flow Settings
85
Maintenance
87
Overview
87
Control System
87
Programming Control
88
Air Handling System
88
Impeller and Inlet Cone
89
Firing Head Inspection
89
Drawer Assembly
89
Pilot and Ignition Electrode
89
Flame Scanner
90
Oil Nozzle
90
Diffuser
91
Firing Rate Controls
91
Burner Mounting Inspection
91
Oil System
91
Gas System
91
Solenoid Valves
92
Motorized Main Gas Valves
92
Electrical System
92
Electric Motors
92
Checking Flame Failure
92
Pilot Flame Failure
92
Failure to Light Main Flame
93
Loss of Flame
93
Extended Shutdown
93
Maintenance Flow Chart Recommended Test Schedule
94
Troubleshooting
95
Awareness
95
Emergency Shutdown
96
Troubleshooting
97
LNV Series FGR System
101
Description
101
FGR Shutoff Valve
103
4
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Industrial combustion V Series Specifications
General
Brand
Industrial combustion
Model
V Series
Category
Digital Camera
Language
English
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