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Industrial Vacuum Equipment HURRICANE 500 User Manual

Industrial Vacuum Equipment HURRICANE 500
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HURRICANE
500
OPERATOR’S MANUAL
INDUSTRIAL VACUUM EQUIPMENT CORP.
N8150 MAPLE STREET, IXONIA WI 53036
800-331-4832
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Industrial Vacuum Equipment HURRICANE 500 Specifications

General IconGeneral
BrandIndustrial Vacuum Equipment
ModelHURRICANE 500
CategoryIndustrial Equipment
LanguageEnglish

Summary

Safety Protocol

Towing Safety Instructions

Safety guidelines for towing the Hurricane unit, including overhead clearance and vehicle requirements.

Set-up Safety Instructions

Safety guidelines for positioning and stabilizing the Hurricane unit during setup.

Follow Safety Sticker Instructions

Instructions on handling and maintaining safety stickers on the unit for awareness.

Handle Fuel Safely

Precautions for safe handling of flammable fuel, including refueling procedures.

Prepare For Emergencies

Steps to take to prepare for potential emergencies like fires.

Wear Protective Clothing

Guidelines on wearing appropriate protective clothing and maintaining operator focus.

Protect Against Noise

Information on noise exposure hazards and wearing OSHA-approved protective equipment.

Handle Chemical Products Safely

Safety procedures for handling chemicals like lubricants and coolants with the unit.

Stay Clear of Rotating Components

Warnings and procedures to avoid injury from moving parts and power-driven components.

Practice Safe Maintenance

Guidelines for performing maintenance safely, including grounding and using PPE.

Engine Exhaust

Safety precautions regarding engine exhaust fumes and ventilation requirements.

Avoid High-Pressure Fluids

Warnings about high-pressure fluids penetrating skin and causing injury.

Blower Discharge Dust

Safety precautions related to blower discharge dust and when to shut down.

Engine Cooling System

Safety procedures for handling the engine cooling system, especially when hot.

Dispose of Waste Properly

Guidelines for proper disposal of waste associated with the vacuum process.

E-Stop Button Instructions

Instructions for operating and testing the Emergency Stop button for safe operation.

Instrumentation

Diagnostic Keypad

Description of the diagnostic keypad on the Hurricane engine housing instrument panel.

Air Pressure Gauge

Information about the air pressure gauge on the instrument panel.

Ignition Switch – Keyed switch

Details on the keyed ignition switch used to start the engine.

Dump System Timer Board

Explanation of the dump system timer board functions and adjustability.

Vacuum System ON/OFF Switch

Description of the switch that controls the vacuum system.

Baghouse ON/OFF Switch

Details on the switch that activates the baghouse filter pulsing system.

Vibrator ON/OFF Switch

Information regarding the vibrator ON/OFF switch for material flow.

Auger Forward/Reverse Switch (optional)

Explanation of the optional auger switch for dump mode operation.

Daily Maintenance

ENGINE

Daily maintenance checks for the engine, including oil and coolant levels.

BLOWER

Daily maintenance checks for the blower, including oil level and belt tension.

VIBRATOR

Daily maintenance checks for the vibrator, specifically the oiler level.

AIR COMPRESSOR

Information on daily maintenance for the auxiliary drive air compressor (none needed).

HYDRAULIC SYSTEM

Daily maintenance checks for the hydraulic system, including oil level and leaks.

GENERAL

General daily maintenance tasks like checking fuel, inspecting for leaks, and draining air tanks.

Extended Maintenance

First 100 Hours

Maintenance tasks required after the first 100 hours of operation.

Every 200 Hours

Maintenance tasks required every 200 hours of operation.

Every 300 Hours

Maintenance tasks required every 300 hours of operation.

Every 500 Hours

Maintenance tasks required every 500 hours of operation.

Every 1,000 Hours

Maintenance tasks required every 1,000 hours of operation.

Every 5,000 Miles

Maintenance tasks related to trailer mileage, such as wheel bearings and tire pressure.

Maintenance Procedures

Filter Bag Change

Step-by-step procedure for safely changing the filter bags on the unit.

ENGINE

Engine maintenance instructions and requirements per manufacturer.

BLOWER

Blower maintenance instructions and handling, with caution for qualified personnel.

PTO

Operating and maintenance instructions for the PTO, including clutch adjustment.

AIR DRYER

Reference to a separate bulletin for air dryer maintenance procedures.

Baghouse Timer and Dump Cycle Timer

Information on field servicing of baghouse and dump cycle timers.

Vacuum Relief Valve

Information on the vacuum relief valve and its factory-set nature.

Engine Air Cleaner

Details on the dual-element engine air cleaner and warranty implications.

Fuel and Lubricant Specifications

Fuel Specifications

Recommended diesel fuel grades based on temperature and altitude.

Engine Lubricating Oil

Recommended engine lubricating oil viscosity and type.

Blower Lubricating Oil

Recommended lubricant for the blower system.

Hydraulic Lubricating Oil

Recommended hydraulic lubricating oil type.

Vibrator Lubricating Oil

Recommended lubricant for the vibrator.

Vacuum Relief Butterfly Valve

Specified lubricant for the vacuum relief butterfly valve.

Major Component Specifications

ENGINE

Specifications for the John Deere Tier 4 engine.

BLOWER

Specifications for the Roots or Gardner Denver blower.

AIR COMPRESSOR

Specification for the Bendix air compressor.

BLOWER DRIVE

Specifications for the 5 V-belt blower drive.

HYDRAULIC PUMP

Specification for the Eaton hydraulic pump.

CLUTCH

Specification for the NACD 11.5" clutch.

BATTERY

Specification for the 12 Volt battery.

Optional Equipment

Floor Nozzles

Description of optional floor nozzles for vacuuming spread material.

Removable Bulk Nozzles

Description of optional removable bulk nozzles for hard-to-reach areas.

Replacement Parts

Information on obtaining replacement parts from the manufacturer.

Limited Warranty

Component Warranty Information