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Ingersoll-Rand centac C950 User Manual

Ingersoll-Rand centac C950
41 pages
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CENTACÒ
C950 Planning & Installation Manual
01_
1 of 41
90.10_Pre-Installation and Operation Manual
Plant: DeLisle
Project: C-9866
DuPont Order #: 4502244220
Tag #: 0434-0854-01
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Ingersoll-Rand centac C950 Specifications

General IconGeneral
ModelC950
TypeCentrifugal
Cooling MethodWater-cooled
Maximum Pressure125 psi
Motor Power950 hp (708 kW)
Lubrication SystemForced Feed

Summary

Proprietary Notices and Disclaimer

Proprietary Notices

Details confidential and trade secret information ownership and usage restrictions.

Disclaimers

States manual is provided "as is" without implied warranties.

Introduction

Safety

Discusses safety precautions for operating and maintaining centrifugal air compressors.

Safety Program

Emphasizes the importance of a robust safety program for industrial hazards.

Safety Procedures and Terminology

Explains the use of WARNING, CAUTION, and NOTE for safety and operation emphasis.

Safety Terminology Definitions

Defines WARNING, CAUTION, and NOTE used for emphasis in the manual.

Receiving, Handling, and Storage

Receiving Procedures

Details on inspecting the compressor upon arrival and documenting receipt of items.

Handling and Lifting Guidelines

Guidance on using experienced riggers and appropriate equipment for safe lifting.

Storage Instructions

Instructions for storing the compressor, including duration and environmental considerations.

Installation Planning

General Installation Planning

Emphasizes proper installation for machinery reliability, cost savings, and references for details.

Plant Layout Considerations

Discusses optimal compressor location for accessibility, maintenance, and installation space.

Indoor/Outdoor Installation

Considerations for indoor vs. outdoor installations, including protective measures and climate.

Ventilation Requirements

Guidelines for proper ventilation to avoid dust, corrosive vapors, and manage heat.

Noise Control

Advice on minimizing noise impact by treating reflective surfaces and avoiding certain room types.

Foundation Requirements

Requirements for a stable foundation, noting static loads and the recommendation for concrete pads or steel structures.

Leveling Procedures

Procedures for leveling the compressor unit using wedges or shims and machinist/transit levels.

Grouting Method

Method for permanent installation, ensuring a uniform bearing surface with grout.

Air Piping

Inlet Air Piping and Filter Management

Importance of clean inlet air, filter requirements, maintenance, and piping design considerations.

Inlet Air Piping Maintenance

Recommendations for installing spool pieces for easier maintenance access to inlet piping.

Inlet Air Filter Details

Specifies minimum requirements for high-efficiency inlet air filters and recommendations for adverse conditions.

Remote Inlet Air Filter Installation

Guidelines for mounting remote inlet air filters, including location and access requirements.

Bypass Air Piping Design

Details on supporting bypass piping to minimize flange loading and using silencers for noise reduction.

Expansion Joint Requirements

Lists conditions requiring expansion joints, such as hot air discharge and steam turbine drivers.

Discharge Air Piping Installation

Guidelines for discharge piping, including spool pieces, block valves, and safety relief valves.

Multi-Compressor Discharge Piping

Strategies for parallel operation with other compressor types to manage pulsations and system integration.

Receivers for Air Systems

Explains the function of receivers in managing air demand, efficiency, and pulsation isolation.

Control Air Piping Requirements

Details on control air quality, material, routing, and condensate management.

Instrument Air Piping Details

Specifies requirements for instrument air quality, filtering, and connection to the control panel.

Water System Piping

Cooling Water Piping Design

Sizing, pressure, and installation of cooling water lines, including throttle and gate valves.

Cooling Water Quality Specifications

Detailed water quality parameters including hardness, pH, suspended solids, and Langelier index.

Air Cooler Vent Lines

Function of vents to ensure coolers are full of water and proper connection for drainage.

Condensate Drain Piping

Procedures for draining condensate from traps to prevent carryover and ensure proper operation.

Electrical Connections

Introduction to Electrical Connections

Lists the electrical connections required, referencing arrangement and schematic drawings.

Control Panel Power Supply

Specifies the voltage for control circuitry and requirements for a control transformer if needed.

Starter Interface

Describes the two interface points required for remote starters, including feedback and on/off circuits.

Motor Connections

Guidance on connecting three-phase power from the starter to the main motor, including checks before energizing.

Heater Contactor

Information on sizing and operation of the heater contactor for the oil reservoir heater.

Prelube Pump Starter

Guidance on sizing and operation of the starter for the prelube pump driver.

Current Transformer

Describes the function of the current transformer for signal provision to control panel devices.

Optional Switches

How to connect optional switches supplied by Ingersoll-Rand to the control panel.

Lubrication

Lubrication System Overview

Importance of cleanliness and factory testing of the lubrication system, including wire seals.

Piping Flush Procedure

Step-by-step instructions for flushing the lubrication system with oil before operation.

Recommended Lubricant

Specifies synthetic lubricant requirements and recommends Ingersoll-Rand's Techtrol Gold III.

Lubricant Physical and Chemical Properties

Lists detailed physical and chemical requirements for lubricants based on ASTM test methods.

Reservoir Capacities

Provides sump and total oil system capacities for standard Centac models.

Standard Oil Cooler and Filter Data

Details design pressure for lube oil cooler and micron rating for lube oil filter.

Recommended Oil Temperatures

Specifies minimum oil temperatures for starting and operating bearing inlet.

Weights and Dimensions

Compressor Connections

Recommended Tools

Checklist Summary

Pre-Startup Inspection Checklist

Comprehensive checklist for inspecting corrosion, cleanliness, and specific piping details before initial start-up.

Assistance