EasyManua.ls Logo

Ingersoll-Rand EH Series User Manual

Ingersoll-Rand EH Series
52 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
80442841
Revision F
Save These Instructions
EH Series Desiccant Dryer
Models 150-8000
Operators Manual
Manual Del Operador
ES
Manual do Operador
PT
Manuel De Lopérateur
FR
Operator’s Manual
EN
December 2013
PRINT LANGUAGE
ENGLISH
FRENCH
PORTUGUESES
SPANISH

Table of Contents

Questions and Answers:

Ingersoll-Rand EH Series Specifications

General IconGeneral
BrandIngersoll-Rand
ModelEH Series
CategoryDryer
LanguageEnglish

Summary

Introduction to EH Series Desiccant Dryers

Warranty Information

Heatless Dryer Nomenclature

Receiving and Inspection

Dryer Inspection Upon Arrival

Instructions for visually checking the dryer for damage after delivery.

Safe Unpacking and Handling

Guidelines for safely unpacking and moving the dryer unit.

Safety and Operation Precautions

General Safety Guidelines

Essential safety rules for operating and maintaining the dryer.

Warning Symbol Definitions

Definitions of Warning, Caution, and Notice symbols used in the manual.

Principles of Operation

Dryer Operation Overview

Explains the basic function of desiccant dryers and regeneration.

Drying Cycle Process

Details the compressed air drying process within one of the towers.

Regeneration Cycle Process

Describes the process of regenerating the desiccant material.

Setting Regeneration Air Flow

How to properly adjust the purge air flow for optimal dryer performance.

Heated Purge Regeneration

Explains the regeneration process using a heater and its control.

Principles of Operation (Continued)

Heatless Pressure Swing Regeneration

Details the regeneration process without a heater, using purge air.

Tower Repressurization Process

Explains how a tower is repressurized after the regeneration stage.

Repressurization Methods

Differentiates between heated and heatless repressurization methods.

Dryer Valves Description

Describes the function and operation of the dryer's pneumatic valves.

Microprocessor Control Interface

Overview of the control panel, display, and keypad functions.

Principles of Operation (Continued)

Control Panel Buttons Explained

Explains the function of each button on the microprocessor control panel.

Status Panel Indicator Lights

Describes the meaning of the LED indicators on the dryer status panel.

Principles of Operation (Continued)

Microprocessor Display Parameters

Details the system parameters viewable on the microprocessor display.

Dryer Timing Sequence Control

Explains how the microprocessor controller manages dryer timing cycles.

Heated vs. Heatless Timing Cycles

Describes the specific timing sequences for heated and heatless modes.

Dryer Restart Modes

Explains the different restart configurations after power loss.

Principles of Operation (Continued)

Manual (Zero) Restart Mode

Details the manual restart procedure for the dryer.

Automatic (Last) Restart Mode

Details the automatic restart functionality of the dryer.

Accessing Operating Times Data

Instructions on how to view dryer operating and purge hours.

Alarms and Indicators

Moisture Indicator Functionality

Explains the moisture indicator's role in monitoring dryer performance.

Heater High Temperature Alarm

Details the alarm for high heater temperature and its safety interlock.

Heater Failure Alarm

Explains the alarm triggered by a failure in the heater's heat generation.

Failure to Shift Alarms

Describes alarms indicating issues with the tower switching sequence.

High Dew Point Alarm (EMS)

Alarm for when the dryer fails to meet the specified pressure dew point.

Energy Management System (EMS)

Overview of the optional EMS feature for energy savings and operation.

Alarms and Indicators (Continued)

High Outlet Temperature Alarm

Alarm for high discharge air temperature that doesn't stop the process.

Accessing the Alarm List

Instructions for viewing the stored list of recent alarm conditions.

Technician Mode Operations

Entering Technician Mode

Steps for qualified personnel to access advanced settings.

Changing Dryer Operating Mode

How to switch between Heated Purge and Heatless operating modes.

Technician Mode Operations (Continued)

Adjusting Heater Temperature Setpoint

How to modify the heater temperature in heated purge mode.

Energy Management System (EMS)

Overview of the optional EMS feature for energy savings and operation.

Enabling/Disabling EMS

Steps to activate or deactivate the Energy Management System.

Technician Mode Operations (Continued)

EMS Setpoint Adjustment

How to adjust the EMS setpoint for pressure dew point control.

Purge Temperature Control

How to access and activate the purge temperature monitoring feature.

Configuring Restart Modes

How to set the dryer for Manual or Auto Restart after power loss.

Technician Mode Operations (Continued)

Extended Heating Mode

How to enable extended heating for new desiccant operation.

High Dew Point Alarm Configuration

Configuration and activation of the high dew point alarm.

Technician Mode Operations (Continued)

Program Jog Functionality

How to accelerate dryer cycles for troubleshooting purposes.

Shutdown Sequence Procedure

Details the steps for properly shutting down the dryer.

Installation and Initial Start-Up

Equipment Application Guidelines

Guidance on selecting and applying the dryer based on operating conditions.

Locating and Mounting the Dryer

Instructions for choosing an installation site and securing the dryer.

Compressed Air Piping Requirements

Guidelines for connecting the compressed air supply and exhaust lines.

Filtration Requirements

Importance of pre-filters and post-filters for dryer protection and performance.

Installation and Initial Start-Up (Continued)

Dew Point Transmitter Installation

Steps for installing the optional dew point transmitter.

Installation and Initial Start-Up (Continued)

Electrical Connection Procedures

Instructions for safely connecting the dryer to the electrical supply.

Initial Dryer Start-Up Steps

Procedures for the first-time operation of the dryer.

Dryer Shutdown Procedures

Steps for properly shutting down the dryer to maintain performance.

Installation and Initial Start-Up (Continued)

Shutdown Safety Precautions

Warnings and notices related to the dryer shutdown process.

Maintenance and System Check

Scheduled Maintenance Tasks

Details daily, monthly, quarterly, semi-annual, and annual maintenance activities.

Pre-Filter and Post-Filter Servicing

Information on changing filter elements to protect the desiccant bed.

Maintenance and System Check (Continued)

Servicing Threaded Filters

Step-by-step guide for replacing elements in threaded filters.

Servicing Flanged Filters

Step-by-step guide for replacing elements in flanged filters.

Maintenance and System Check (Continued)

Muffler Replacement Procedure

Procedure for replacing the purge exhaust mufflers.

No-Loss Drain Valve Maintenance

How to clean and maintain the no-loss drain valves.

Pilot Operated Actuator Troubleshooting

Steps to diagnose issues if the actuator fails to rotate.

Desiccant Changeout Procedure

Detailed steps for replacing the desiccant material in the towers.

Troubleshooting Common Issues

General Arrangement Drawings (EH150)

General Arrangement Drawings (EH200)

General Arrangement Drawings (EH250-EH300)

General Arrangement Drawings (EH400-EH500)

General Arrangement Drawings (EH600-EH800)

General Arrangement Drawings (EH1000-EH1200)

General Arrangement Drawings (EH1500)

General Arrangement Drawings (EH1800)

General Arrangement Drawings (EH2100)

General Arrangement Drawings (EH3000)

General Arrangement Drawings (EH4000)

General Arrangement Drawings (EH5000)

General Arrangement Drawings (EH6000)

General Arrangement Drawings (EH8000)

Wiring Diagram (EH150-EH1500)

Wiring Diagram (EH1800-EH4000)

Wiring Diagram (EH5000-EH8000)

Flow Diagram (EH150-EH400)

Flow Diagram (EH500-EH3000)

Flow Diagram (EH4000-EH8000)

Replacement Parts List (EH150-EH400)

Replacement Parts List (EH500-EH3000)

Replacement Parts List (EH1500-EH4000)

Replacement Parts List (EH5000-EH8000)

Engineering Specifications Overview

Related product manuals