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Isuzu 4ja1 - 6. Overheating

Isuzu 4ja1
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TROUBLESHOOTING 6 – 9
6. Overheating
Step Action Value(s) Yes No
1 Was the engine coolant level OK?
Go to Step 2
Replenish the
coolant
2 Was the water leakage or the radiator restriction
found? (Include radiator cap)
Repair or
replace the
leakage part. Go to Step 3
3 Was the fan belt slippage found? Tension or
replace the fan
belt. Go to Step 4
4 Was the fan clutch working completely?
Go to Step 5
Replace the fan
clutch
assembly.
5 Was the oil leakage found from fan clutch? Replace the fan
clutch
assembly Go to Step 6
6 Was the thermostat working normally?
Go to Step 7
Replace the
thermostat.
7 Was the water pump working OK?
Go to Step 8
Replace the
water pump
assembly.
8 Was the restriction by the foreign materials in the
cooling system found? For example, clog the water
hose between the cylinder body and radiator etc..
Clean or
replace the
clog part. Go to Step 9
9 Was the water leakage found from the sealing cap
on the cylinder body?
Replace the
sealing cap or
replace the
cylinder body. Go to Step 10
10 Are any DTC stored? Go to indicated
DTC. Solved
7. White Exhaust Smoke
Step Action Value(s) Yes No
1 Was the compression pressure OK? 3.0 MPa
(31.0 kg/cm
2
,
441 psi) at
200 rpm
Go to Step 2
Readjust the
valve clearance
or replace the
cylinder head
gasket or
cylinder liner or
piston or piston
ring or valve
and relation
parts.
2 Was the PCV (Positive Crankcase Ventilation) valve
working completely?
Go to Step 3
Repair or
replace the
PCV valve.
3 Was the turbocharger working completely?
Go to Step 4
Replace the
turbocharger.
4 Are any DTC stored? Go to indicated
DTC Solved

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