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ITALPRESSE XL Series User Manual

ITALPRESSE XL Series
113 pages
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1
0804/M-PA
 
“XL
Oil boiler with fabricated steel platens
XL/8
XL/8-S
XL/8-J
XL/6
XL/6-S
XL/6-J
U S E R ’ S M A N U A L
Translation of the original instructions
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ITALPRESSE XL Series Specifications

General IconGeneral
BrandITALPRESSE
ModelXL Series
CategoryPower Tool
LanguageEnglish

Summary

General Information

Products that can be obtained

Details the types of materials the machine is designed to laminate.

Machine Diagram and Components

Provides a general diagram identifying key machine parts and their labels.

Safety Devices Overview

Describes the two-hand press closure and safety rope mechanisms.

Operator and Work Zone Safety

Covers operator's working zone, flatness control, and lockout procedures for safety.

Packaging and Transport

Shipping and Lifting Procedures

Explains shipping methods, packaging, and procedures for lifting the machine safely.

Rigging and Lifting Methods

Installation

Installation Requirements

Specifies ambient, space, flooring, and power supply requirements for installation.

Installation and Connections

Covers levelling the machine, electrical connections, and heating system connections.

Start-up and Operation

Preliminary Checks

Details checks for hydraulic oil, heating oil, and correct unit operation before start-up.

Platen Heating and Working Diagrams

Explains platen heating process and provides working diagrams for operation.

Panel Loading Rules

Provides guidelines for correctly loading panels into the press for optimal results.

General Safety Instructions

Start-up, Operation, and Stop

Control Panel Overview

Malfunctions and Troubleshooting

Oil Leaks and Ageing

Addresses oil leaks from cylinder gaskets and the ageing of hydraulic oil.

Magnetothermic Blockage Troubleshooting

Explains how to reset the magnetothermal device when it enters BLOCK mode.

Cleaning Procedures

Hydraulic Unit and Heater System Cleaning

Outlines maintenance schedules for the central hydraulic unit and heater system.

Press Platens Cleaning

Details procedures for cleaning the press platens to ensure product quality.

Maintenance and Inspection

Oil Changes and Greasing

Provides instructions for changing hydraulic and heating oil, and greasing parts.

Boiler Efficiency Check

Covers the procedure for checking the boiler's operational efficiency.

Technical Specifications

Phonometric Measurements

States the manufacturer's declaration regarding the machine's sound level.

Technical Assistance

Supplies and Materials

Recommended Oils and Greases

Lists recommended hydraulic oils, diathermic oils, and greases for the machine.

Production Materials Information

Advises on the correct preparation and use of glues and adhesives, including safety data.

Shutdown Procedures

Temporary Shutdown

Details steps for temporarily shutting down the machine, including anti-oxidant application.

Permanent Shutdown and Dismantling

Explains procedures for permanent shutdown and dismantling, including material disposal.

Diagrams and Parts Identification

Hydraulic, Heating, Cylinder, and Motor Diagrams

Presents hydraulic, heating, cylinder, and motor pump group diagrams with component descriptions.

Electrical Diagrams and Parts List

Includes electrical diagrams, schematics, machine features, and a comprehensive parts list.

Touch-Screen Operation Basics

Interface Layout and Navigation

Explains the touch-screen panel layout, sections, and navigation keys.

Function Buttons (F1-F4)

Describes the functions assigned to the F1 through F4 buttons on the touch-screen interface.

Home Page Functions

Hydraulic Pressure and Exclusion Settings

Details how to set parameters like pressure and cylinder exclusion on the home page.

Timer and Pre-pressing Settings

Explains the timer modes and how to set pre-pressing time and pressure values.

Optional Features Configuration

Pre-pressing and Intermediate Stop Settings

Guides the user through selecting and setting optional features like pre-pressing and intermediate stop.

Calculation Page Usage

Entering Panel Dimensions and Specific Pressure

Instructs on entering panel dimensions and specific pressure for hydraulic calculations.

Press Information Display

Press Operation Parameters

Shows how to view pressing stroke counters, pressure, and pressing time.

Cylinder Exclusion Configurations

Illustrates different cylinder exclusion configurations and their implications for panel load.

Heating Control Page

Temperature Display and Control

Explains how to monitor and control the press platens' heating temperature.

Heating Controls and Timer Functions

Details the functions of heating controls, including activation and timer settings.

Daily/Weekly Timer Configuration

Setting Automatic Heating Times

Provides instructions for setting automatic heating on and off times for each day of the week.

PLC Input/Output Monitoring

Monitoring PLC Signal Status

Explains how to monitor the status of PLC input and output signals on the touch-screen interface.

Recipes Management

Creating and Storing Recipes

Guides on creating, storing, and managing pressing recipes.

Executing and Importing Recipes

Explains how to execute stored recipes and import pressing data.

International Settings

Language Selection and Date/Time Setting

Covers selecting the display language and setting the current date and time on the operator panel.

Operating Parameters Configuration

Modifying Press Operating Parameters

Explains how to modify operating parameters, noting authorization and password requirements.

Alarm Management

Understanding and Acknowledging Alarms

Describes how alarms are displayed, their codes (E, U, R), and how to acknowledge them.

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