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Italsea 7CH4Q107 User Manual

Italsea 7CH4Q107
22 pages
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7CH4Q107_E_4 DATE : 28/06/2013 REV. 4.0
7CH4Q107
MICROPROCESSOR FOUR QUADRANT CONTROLLER FOR
PM DC MOTORS EXTERNAL PROGRAMMER
- USER’S GUIDE -
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Italsea 7CH4Q107 Specifications

General IconGeneral
Model7CH4Q107
Input Voltage24V DC
Number of Channels7
ProtectionOverload, Short Circuit
Operating Temperature-10°C to +50°C

Summary

Introduction to the 7CH4Q107 Controller

Key Features Overview

Overview of the controller's key technical specifications and capabilities.

Mechanical Dimensions and Connections

Controller Installation Guide

Complete Wiring Diagram

I/O Connector Pin Definitions

Potentiometer Supply and Reference Inputs (Pins 1-3)

Pins for potentiometer voltage supply and speed reference input.

Max Speed Input and Safety Input (Pins 4-5)

Inputs for maximum speed potentiometer and backward safety contact.

Disable Input and Electrobraking Coil (-) (Pins 6-7)

Pins for disabling operation and the electrobrake coil negative connection.

Electrobraking/Horn Coil (+) and Horn (-) (Pins 8-9)

Common positive supply for electrobrake/horn and horn negative output.

M5 Power Screw Connections

Handheld Programmer Operation

Programmer Interface and Basic Navigation

Overview of the programmer's LCD display, buttons (UP, MODE, DOWN), and basic navigation.

Tester Mode Functionality

Explanation of the initial 'Tester Mode' display showing motor current, voltage, and other parameters.

Entering Programming Mode

Steps to enter the programming mode, select, change, and confirm parameters.

Handheld Programmer Tester Mode Details

Controller Alarms and Troubleshooting

Alarm A1 & A2: Switch Issues

Troubleshooting for forward/backward switch status at power-on.

Alarm A3 & A4: Potentiometer Issues

Troubleshooting for potentiometer faults or incorrect neutral position.

Alarm A5 & A6: Thermal & Power Stage

Addressing thermal protection and power stage damage issues.

Alarm A7: Overcurrent/Short Circuit

Procedure for handling overcurrent and short circuit alarms.

Additional Controller Alarms

Alarm A8: Overcurrent/Short Circuit (2)

Handling second overcurrent or short circuit alarms.

Alarm A9 & A10: Voltage Issues

Troubleshooting undervoltage and overvoltage conditions.

Alarm A11: Overload Protection

Procedure for overload protection activation and resolution.

Alarm A12-A14: System & Configuration Faults

Addressing disable switch, key-off sequence, and EEPROM failure alarms.

Handheld Programmer Parameter Configuration

F0: Default Parameter Settings

Option to load factory default parameter values.

F5: Acceleration and Deceleration Ramps

Adjusts acceleration and deceleration ramp times for smooth operation.

F9 & F22: Speed Settings

Configures forward and backward maximum speed limits.

F17 & F18: Overload Protection Settings

Sets rated current and overload time for motor protection.

Controller Reset and General Settings

Reset to Default Parameters

Procedure to restore all controller parameters to factory defaults.

Acceleration Ramp (F5)

Sets the time for acceleration from stop to maximum speed.

Reverse Deceleration Ramp (F6)

Sets the deceleration time for reversing direction.

Neutral Deceleration Ramp (F7)

Sets the deceleration time to stop from maximum speed.

Speed and Voltage Parameter Settings

Forward and Backward Speed Configuration

Sets maximum speed percentages for forward and backward operation.

Minimum Speed Setting

Defines the minimum speed as a percentage of battery voltage.

Battery Voltage Selection

Configures the controller for 24V or 36V battery supply.

RxI Compensation Setting

Parameter for RxI compensation to improve performance.

Speed Reference Settings

Single-ended Potentiometer Calibration

Steps to calibrate a single-ended potentiometer for speed reference.

Wigwag1 Potentiometer Calibration

Steps to calibrate a Wigwag1 potentiometer with enable switches.

Wigwag2 Potentiometer Calibration

Steps to calibrate a Wigwag2 potentiometer without enable switches.

Single-Ended Potentiometer Calibration Steps

Step 1: Potentiometer Course Setup

Configure the potentiometer course range selection.

Step 2: Potentiometer Course Confirmation

Confirm the potentiometer course setting.

Step 3: Zero Point Calibration

Set and confirm the zero (neutral) voltage point for the potentiometer.

Step 4: Maximum Point Calibration

Set and confirm the maximum voltage point for the potentiometer.

Wigwags Potentiometer Calibration Steps

Speed Reference Type Configuration

Select and confirm the speed reference type (single-ended or wigwag).

Potentiometer Course Configuration

Configure and confirm the potentiometer course setting.

Voltage Range Calibration (Zero, -Vmax, +Vmax)

Calibrate the zero, negative maximum, and positive maximum voltage points.

Controller Output Settings

Reference Deadband Setting

Configures the deadband for the speed reference input signal.

Electrobraking Output Configuration

Details on the electrobrake coil operation and timing.

Multimode Input Configuration

Multimode Speed Setting (F24)

Sets a reduced speed based on the multimode input.

Multimode Current Setting (F25)

Sets a reduced current based on the multimode input.

Backward Safety Settings

Backward Safety Time (F21)

Sets the duration for the backward safety function.

Backward Safety Speed (F27)

Sets the speed limit for the backward safety function.

Overload Protection Configuration

Rated Current and Overload Time Settings

Configures the motor's rated current and overload time parameters.

Overload Protection Calculation

Formulas and examples for calculating overload protection parameters.

Engineering Protected Parameters

IGSL and PGSL Parameters

Settings for IGSL and PGSL, likely related to speed or current limits.

IGCL and PGCL Parameters

Settings for IGCL and PGCL, possibly for current or gain control.

LPOT and CPOT Parameters

Settings for LPOT and CPOT, potentially related to potentiometer inputs.

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