EasyManua.ls Logo

ITT PumpSmart PS220 User Manual

ITT PumpSmart PS220
300 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Configuration &
Operation Manual
PumpSmart
®
Control Solutions PS220 v6.05

Table of Contents

Other manuals for ITT PumpSmart PS220

Question and Answer IconNeed help?

Do you have a question about the ITT PumpSmart PS220 and is the answer not in the manual?

ITT PumpSmart PS220 Specifications

General IconGeneral
Frequency Range50/60 Hz
Enclosure RatingIP20
Control MethodVector Control
Protection FeaturesOvervoltage, Undervoltage, Overcurrent, Overtemperature, Short Circuit
Communication InterfaceModbus
CategoryServo Drive

Summary

Getting Started

Basic Startup Wizard

Guides through initial setup of the PS220, including motor configuration and drive setup.

Motor Parameter Configuration

Configures essential motor parameters for PS220 operation, including Motor ID run.

Perform a Motor ID RUN

Enables the PS220 to create a mathematical model for accurate motor control.

Perform a Motor Jog for Direction

Checks and corrects the motor's rotational direction during initial setup.

Basic Drive Setup Configuration

Configures the drive's basic operating parameters for speed control.

SmartFlow Configuration

Basic SmartFlow

Calculates pump flow using algorithms without external sensors for low/medium speed pumps.

Configure the Flow Unit

Selects units for SmartFlow display and internal function inputs.

Configure the Pump Specific Properties

Enters pump type, BEP flow, rated speed, and power values for SmartFlow.

Configure Fluid Specific Gravity’s Source

Sets the source for Specific Gravity (SG) for accurate SmartFlow calculations.

Advanced SmartFlow & Smart TDH Wizard

Configures advanced SmartFlow and Smart TDH functionality requiring more system data.

Configure the Calculation Method

Selects the method (BHP/TDH or TDH) for calculating flow in advanced SmartFlow.

Configure the Pumping System Information

Enters critical system data like atmospheric pressure and pipe diameters for TDH calculations.

Process Control Wizard

Configure the Process Control Mode

Sets the PS220 to operate in Pressure, Level, Flow, SmartFlow, Temperature, or Smart TDH mode.

Configure the Sleep Mode

Enables automatic pump stop at deadhead or low flow, with automatic restart.

PROCESS TUNE WIZARD (PI Tuning)

Fine-tunes PID control parameters for optimal system response and stability.

Pump & VFD Protection

Basic Pump Protection Wizard

Identifies and reacts to upset conditions using process control feedback (sensorless).

Configure enabling of the Basic Pump Protection

Enables the basic pump protection function, defining its operational parameters.

Configure the Response

Defines how the PS220 responds to a basic pump protection event (Disabled, Warning, or Alarm).

Advanced Pump Protection Wizard

Utilizes SmartFlow/Smart TDH feedback for upset conditions, considered 'sensorless'.

Configure the Response to Minimum Flow

Sets the PS220's reaction to a minimum flow condition (Disabled, Warning, or Alarm & Control).

Configure the Response to Dry Run

Defines the PS220's reaction to a dry run condition (Disabled, Fault, or Warning).

Secondary Protection Wizard

Uses digital inputs for external permissive or inter-lock capabilities with pumping systems.

Condition Monitoring Wizard

Monitors two separate channels for warning and alarm levels with defined responses.

VFD Protection Wizard

Configures on-board electrical parameters to protect the drive and motor from common upsets.

Multipump Wizard

Configure the Multipump Mode

Sets the PS220 units for parallel operation, enabling 'Synchronous' mode for pump control.

Configure the Pump Address(s)

Assigns physical addresses to drives connected via D2D for sequential communication.

Configure the Lead/Lag Switching Definitions

Defines designations (Master/Follower) for lead-lag pump control in multipump systems.

Staging Pumps

Configures logic for staging pumps based on criteria like differential value and pump speed.

Multivariable Control Wizard

Enable the Multivariable Control Functionality

Activates the Multivariable Control function, requiring Basic Startup and Process Control setup.

Configure the source for the Secondary process transmitter

Selects an unused Analog Input (AI) to measure conditions affecting the setpoint.

Configure the Limits of Operation

Defines the interaction between the secondary input and primary setpoint via limit steps.

Water Functions Wizard

Pump Cleaning Sequence (PCS) Wizard

Automatically detects and removes substances lodged in the pump via torque monitoring.

Snore Function Wizard

Removes oil, grease, and debris from liquid surface in vessels, used with Level Control.

PIPE CLEANING FUNCTION WIZARD

Performs high flow flushing of discharge piping to reduce sedimentation and wear.

Pipe Fill Wizard

Gradually fills discharge piping upon system start to prevent water hammer and run-out.

I/O Configuration Wizard

Analog Input Configuration Wizard

Configures analog inputs for current or voltage signals, including scaling and function assignment.

Digital Inputs Configuration Wizard

Configures digital inputs for functions like Auto Start/Stop, Speed Override, or Protection.

Relay Configuration Wizard

Assigns configurable Form C 'Dry Contact' relays for operating and fault conditions.

Parameter Restore

Restoring Factory Defaults Wizard

Resets all current settings to original factory defaults, erasing corrupt configurations.

Clear all Parameters

Clears all parameters, resetting the drive to a default state before reconfiguring.

Miscellaneous Wizard

Speed Override Wizard

Allows manual control by bypassing primary logic, initiating speed override with various choices.

Torque Control (Smart Control) Wizard

Uses pump torque for PID control, improving flow stability and creating a steep performance curve.

Advanced Pressure Control Wizard

Automatically adjusts system operating pressure setpoint based on flow demand.

Functions and Features

Advanced Pressure Control (System Curve Compensation)

Compensates for frictional losses by increasing setpoint with higher flows automatically.

ALARM AND CONTROL

Allows predefining corrective actions for identified pumping system problems.

Analog Inputs

Configures two standard analog inputs for current or voltage signals, expandable via I/O card.

Auto Restart

Enables automatic restart after conditions like power failure, VFD faults, or pump protection faults.

Condition Monitoring

Monitors two channels for warning and alarm levels, allowing user-defined responses.

Control Modes. (Process PID Control)

Configures PS220 for specific control modes (Pressure, Flow, SmartFlow, etc.) using PID.

Dead Head

Defines a pump running at zero flow with discharge pressure, detailing causes and prevention.

Digital Inputs

Configures six standard digital inputs for various functions like Start/Stop or Protection.

Fault Functions (VFD)

Configures drive reactions to common electrical faults like overvoltage, overcurrent, or stall.

SMARTFLOW TUNE FUNCTION

Calibrates SmartFlow by compensating for mechanical losses and pump performance defects.

Smart TDH (Sensorless Total Dynamic Head)

Calculates Total Dynamic Head using Advanced SmartFlow data, requiring suction/discharge sensors.

Specific Gravity

Accounts for changes in Specific Gravity (SG) to maintain SmartFlow and TDH performance.

Speed Control

Runs the PS220 in basic speed control mode when Process Control is not required.

Tuning

Adjusts PID control functions (Proportional Gain, Integral Time) for system stability.

PS220 Parameter Listing

Group 1 Actual Values

Lists parameters for actual measured values like motor speed, current, and voltage.

Group 3 Input References

Details parameters for various reference sources like Panel, Fieldbus, and DDCS controllers.

Group 4 Warnings & Faults

Lists codes for drive warnings and faults, aiding in troubleshooting and issue resolution.

Group 10 Digital Input and Relay Output Status

Defines the status and functionality of digital inputs and relay outputs.

Group 12 Analog Inputs

Details parameters for configuring analog inputs AI1 and AI2 for various signals.

Group 13 Analog Outputs

Lists parameters for configuring analog outputs AO1 and AO2 for signal transmission.

Group 75 Process Control

Parameters for configuring process control modes like Pressure, Flow, and SmartFlow.

Group 76 Analog I/O Config

Configuration parameters for analog inputs and outputs, including source and scaling.

Group 77 Smartflow

Parameters essential for configuring Basic and Advanced SmartFlow functionality.

Group 78 Fluid Properties

Parameters for defining fluid properties like Specific Gravity (SG) for SmartFlow calculations.

Group 79 Pump Protection

Parameters for configuring various pump protection features like Dry Run and Runout Control.

Group 80 Condition Monitoring

Parameters for setting up condition monitoring channels, limits, and responses.

Group 81 Multipump

Parameters for configuring multipump systems, including staging, destaging, and lead-lag.

Group 83 Water Functions

Parameters for configuring specific water-related functions like Pipe Cleaning and Pipe Fill.

Group 95 Hardware Configuration

Parameters related to hardware settings such as supply voltage and control board power.

Group 96 System

System parameters for language selection, passcodes, and parameter backup/restore.

Group 99 Motor Data

Parameters for defining motor characteristics like nominal current, voltage, speed, and power.

PS220 Basic Wiring

Multiple Transmitters/Jumpers

Details on connecting 2-wire process transmitters and using jumpers for analog input configuration.

Start / Stop Options - Single External Control Locations

Configuration for single external control locations for Start/Stop functions.

Start / Stop Options - Dual External Control Locations

Configuration for toggling between two different control locations for Start/Stop.

Speed Override Option

Enables speed override via digital inputs or keypad, bypassing primary control logic.

Digital Specific Gravity Selection ( SG Select )

Configures digital inputs to toggle between minimum and maximum SG values.

PS220 Multi-Pump Connections

Wiring diagrams for RS-485 connections between PS220 drives for multi-pump systems.

Ecodesign Regulation

Fuses - heat dissipation chart

PS220 Installation Quick Reference - Wall Mount Units

Installation Checklist

A checklist for mechanical and electrical installation of the drive before start-up.

Mains/Power Wiring

Provides essential wiring information for connecting the drive to the power supply.

PS220 Installation Quick Reference - Floor Mount Units

Typical power cable sizes

Details on recommended cable sizes for various drive models and voltage ratings.

Installation checklist

A checklist for mechanical and electrical installation of the drive before start-up.

Control/Power Wiring Layout

Illustrates the wiring layout for control and power connections to the drive.