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IWAKI WALCHEM Intuition-6 Series User Manual

IWAKI WALCHEM Intuition-6 Series
113 pages
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Instruction Manual
Metal Finishing Controller

Table of Contents

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IWAKI WALCHEM Intuition-6 Series Specifications

General IconGeneral
ModelIntuition-6 Series
TypeController
Input ChannelsUp to 6
Input Voltage100-240V AC
OutputRelay, Analog, Digital
Communication ProtocolsEthernet
InputsAnalog, Digital
OutputsRelay, Analog, Digital
EnclosureNEMA 4X
Power Supply100-240V AC
Storage Temperature-20 to 60°C (-4 to 140°F)
Output Channels6

Summary

1.0 INTRODUCTION

2.0 SPECIFICATIONS

2.1 Measurement Performance

Details sensor measurement ranges, resolution, and accuracy for various parameters.

2.2 Electrical: Input/Output

Describes electrical specifications for inputs, outputs, and power.

2.3 Intended Use

Specifies the instrument's purpose and application in water treatment.

2.4 Mechanical

Covers enclosure material, rating, and physical dimensions of the controller.

2.5 Variables and their Limits

Lists configurable input/output settings and their allowed value ranges.

3.0 UNPACKING & INSTALLATION

3.1 Unpacking the unit

Instructions for inspecting the controller and its contents upon arrival.

3.2 Mounting the electronic enclosure

Guidelines for securely wall-mounting the controller enclosure.

3.3 Immersible Copper Sensor Installation

Details for installing the immersible copper sensor for in-tank monitoring.

3.4 Flow Through Copper Sensor/Sample Loop Installation

Procedures for installing the flow-through copper sensor and sample loop.

3.5 Flow Through Nickel Sensor/Sample Loop Installation

Procedures for installing the flow-through nickel sensor and sample loop.

3.6 Other Sensor Installation

General guidelines and specific advice for installing various sensor types.

3.7 Icon Definitions

Explains the meaning of various symbols used in the interface.

3.8 Electrical installation

Provides crucial safety and wiring guidelines for electrical installation.

4.0 FUNCTION OVERVIEW

4.1 Front Panel

Identifies and describes the physical components on the controller's front panel.

4.2 Touchscreen

Explains the touchscreen interface, menu structure, and navigation.

4.3 Icons

Details the meaning and function of icons displayed on the Home screen.

4.4 Startup

Guides the user through the initial power-up and setup process.

4.5 Shut Down

Provides instructions on how to properly turn off the controller.

5.0 OPERATION

5.1 Alarms Menu

Describes how to view and manage active alarms on the controller.

5.2 Inputs Menu

Covers configuring, calibrating, and managing sensor and digital inputs.

5.3 Outputs Menu

Details how to program and control relay and analog outputs for various modes.

5.4 Configuration Menu

Explains system settings, security, network, and display configurations.

5.5 HOA Menu

Allows testing and managing relay outputs in Hand, Off, or Auto modes.

5.6 Graph Menu

Explains how to view and customize parameter data graphs.

6.0 OPERATION using Ethernet

6.1 Connecting to a LAN

Instructions for connecting the controller to a Local Area Network.

6.2 Connecting Directly to a Computer

Steps for establishing a direct network connection between the controller and a PC.

6.3 Navigating the web pages

Guide to accessing and interacting with the controller's web interface.

6.4 Graphs Webpage

Details on displaying and customizing parameter graphs via the web interface.

6.5 Software Upgrade

Procedure for updating the controller's firmware via the network.

6.6 Notepad Menu

Functionality for storing notes and process information within the controller.

6.7 Remote Sensor Calibration

How to initiate and perform sensor calibration remotely through the web interface.

7.0 MAINTENANCE

7.1 Copper or Nickel Sensor Cleaning

Instructions for cleaning copper and nickel sensors to ensure accurate readings.

7.2 pH Electrode Maintenance

Guidance on cleaning and calibrating pH electrodes for optimal performance.

8.0 TROUBLESHOOTING

8.1.1 Copper or Nickel Sensors

Specific causes and corrective actions for copper/nickel sensor calibration problems.

8.1.2 pH Sensors

Specific causes and corrective actions for pH sensor calibration problems.

8.1.3 Contacting Conductivity Sensors

Specific causes and corrective actions for contacting conductivity sensor calibration issues.

8.1.4 Electrodeless Conductivity Sensors

Specific causes and corrective actions for electrodeless conductivity sensor calibration issues.

8.1.5 ORP Sensors

Specific causes and corrective actions for ORP sensor calibration problems.

8.1.6 Disinfection Sensors

Specific causes and corrective actions for disinfection sensor calibration problems.

8.1.7 Analog Inputs

Specific causes and corrective actions for analog input calibration problems.

8.1.8 Temperature Sensors

Specific causes and corrective actions for temperature sensor calibration problems.

8.2 Alarm Messages

Explains various alarm messages and their potential causes and corrections.

8.3 Procedure for Evaluation of Conductivity Electrode

Steps to evaluate the performance and condition of a conductivity electrode.

8.4 Procedure for evaluation of the pH/ORP electrode

Steps to evaluate the performance and condition of pH/ORP electrodes.

8.5 Diagnostic Lights

Interprets the status of diagnostic LEDs on various controller boards.

9.0 Spare Parts Identification

10.0 Service Policy