Maintenance manual for sunray hfc4da1-2c china-IV diesel engines
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a. Loosen the conical nut at fuel injector end and the
conical nut on fuel injection pump side (one is to
reversely tighten the fuel inlet of fuel injector and one is
to loosen the nut of high pressure fuel pipe); Loosen the
conical nut on fuel injection pump side (Two wrenches
are used mainly for disassembly, of which one is to
reversely tighten the fuel outlet of fuel injection pump
and one is to loosen the nut of high pressure fuel pipe,
in order to prevent the fuel outlet of the fuel injection
pump from follow-up rotation). Remove the high
pressure fuel pipe and install the high pressure fuel pipe
protective sleeve;
b. Remove the fuel injector return hose.
c. Remove the fixing bolts of fuel injector pressure plate,
remove the fuel injector body along with its support,
and install the fuel injector protective sleeve.
4. Disassemble the fuel-gas separator
subassembly
a. Remove the crankshaft breathe hose and fuel-gas
separator return hose.
b. Disassemble the fixing bolts of fuel-gas separator.
c. Remove the fuel-gas separator.