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Jensen WOODCHIPPER User Manual

Jensen WOODCHIPPER
54 pages
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Type : A240 ZKX
Machine Nr.: 220703541
Date of building : 03/2007
Jensen Service GmbH
D- 24975 Maasbüll
Tel.: 04634 / 9370-0
Fax: 04634 / 1025
E-mail: info@jensen-service.de
WOODCHIPPER
Operating instructions
List of spare parts
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Jensen WOODCHIPPER Specifications

General IconGeneral
BrandJensen
ModelWOODCHIPPER
CategoryIndoor Furnishing
LanguageEnglish

Summary

Safety and Operation Guidelines

Pictogram Meanings and Positions

Explanation of safety pictograms, their meaning and placement.

Read Manual and Safety Rules

Operator must read and follow the manual and safety instructions.

No Safety Shields During Operation

Do not open or remove safety shields while the engine is running.

No Reaching into Auger

Never reach into the rotating auger.

General Safety and Accident Prevention

Essential safety rules and accident prevention guidelines for operation.

Follow Operations Guide References

Adhere to general legal safety and accident prevention instructions.

Pre-Operation Checks

Check all equipment is in good working order before starting work.

Appropriate Personal Protective Equipment

Wear tight clothing, safe shoes, eye, ear, and head protection.

Additional Weights

Guidelines for adding and managing weights on the machine.

Wood Chipper with Propulsion Engine

Operating instructions for wood chippers with internal combustion engines.

Fueling Precautions

Exercise caution near fuel due to fire risk; avoid flames, sparks, hot metal.

Working with the Wood Chipper

Safe operating procedures and guidelines for using the wood chipper.

No Hands in Funnel

Do not place hands in the funnel - rotating pieces.

Never Leave Unattended

Never leave the wood chipper unattended when in use.

Important Safety Precautions

Crucial safety measures to be followed during machine operation.

Safety Guards During Operation

Safety guards must always be in position and tightly secured during operation.

Disc Standstill Before Opening Cover

Ensure disc has completely stopped before opening the disc cover.

Routine Maintenance

Regular checks and maintenance tasks for the wood chipper.

Knife Holder Bolt Tightness

Ensure knife holder screws are tightened correctly; re-check after 1 hour.

Technical Systems and Maintenance

CE Conformity Declaration

Declaration of compliance with EU directives for the machine.

Motor Maintenance

Procedures and safety precautions for motor maintenance.

Electrical Construction Safety

Safety guidelines for electrical work and connections.

Hydraulic System Safety

Safety guidelines and precautions for the hydraulic system.

High Pressure Fluid Hazards

High pressure fluids can penetrate skin and cause injury; seek medical attention.

Wheels and Tyres Safety

Safety precautions for working with wheels and tyres.

General Work Safety References

General safety information and references for working with the wood chipper.

Attendance and Inspection

References for machine attendance, installation, and inspection work.

Wood Chipper Inspection Schedule

Check chipper after 50 hours, then every 100 hours or six months.

Hydraulic System Start-up After Oil Change

Procedure for starting the hydraulic system after changing hydraulic oil.

Hydraulic System Service Procedure

Procedures for hydraulic system maintenance and checks.

Knives and Counter-Knife

Guidelines for knife sharpness, placement, and compensation.

Technical Specifications

Specifications for woodchippers, including maximum wood diameter.

Bolt and Nut Tightening Forces

Table of tightening torques for bolts and nuts of class 8.8 and 10.9.

PTO Shaft and Drive Systems

PTO Shaft Safety and Installation

Guidelines for PTO shaft use, connection, and safety.

Use Authorized PTO Shafts

Only use authorized Cardan shafts for PTO connection.

PTO Shaft Fitting and Security

Ensure correct fitting and security of the Cardan shaft.

Tractor Mounted Machines

Instructions for tractor-mounted wood chippers.

PTO Shaft and Guard Check

Ensure PTO shaft is correct length and plastic guard is in good condition.

Operating Instructions

Procedures for starting the machine and engaging feeding.

Machine Start Procedure

Start machine at 540 rpm, disengaged feeding, and slow pivot rotation.

CLAMPEX General Mounting Hints

General advice for assembling the clamping set.

CLAMPEX Safety and Advice Hints

Symbols and meanings for safety and advice.

CLAMPEX Proper Use

Guidelines for the proper assembly, disassembly, and use of the clamping set.

CLAMPEX Tolerances and Surfaces

Specifications for tolerances and surfaces for good rotating process.

CLAMPEX Assembly

Step-by-step instructions for assembling the clamping set.

CLAMPEX Disassembly

Step-by-step instructions for disassembling the clamping set.

PTO Shaft Joint

Information and procedures related to the PTO shaft joint.

PTO Shaft Connection

Clean PTO shaft, activate locking, operate quick-disconnect lock.

PTO Shaft Length Adjustment

Procedure for adjusting PTO shaft length, including cutting and de-burring.

Component Diagrams and Parts Lists

Noise Ratings by Machine Type

Table of dB(A) ratings at measuring points for different machine types.

Greasing Instruction A231/A240

Specific greasing instructions for the A231/A240 model.

Greasing for 8-Hour Shift

Table detailing greasing points, quantity, and frequency for an 8-hour shift.

Automatic Overload Regulator

Information and technical data for the automatic overload regulator.

Overload Regulator Technical Data

Nominal voltage, inputs, output, display, logic, accuracy, housing, connection.

Electrical Connection

Instructions for connecting the overload regulator unit.

Original Spare Parts

Information regarding original spare parts for the machine.

Hydraulic System Diagram

Schematic diagram of the hydraulic system with numbered components.

Hydraulic System Components List

List of hydraulic system parts with part numbers and designations.

Hydraulic Pump Drive

Diagram and parts list for the hydraulic pump drive assembly.

Reduction Gear A231 Diagram

Exploded view diagram of the A231 reduction gear assembly.

Reduction Gear A231 Components List

List of components for the A231 reduction gear with part numbers.

V-Belt Tensioner Roller

Diagram and parts list for the V-belt tensioner roller.

Tensioner Roller Clearance

Ensure 3mm clearance between tensioner roller and V-belts.

Main Shaft Diagram

Diagram showing the assembly of the main shaft.

Main Shaft Components List

List of components for the main shaft assembly.

2-Blade Chipper Disc Diagram

Diagram illustrating the components of the 2-blade chipper disc.

2-Blade Chipper Disc Components

List of components for the 2-blade chipper disc.

Roller Drive Assembly

Diagram and parts list for the roller drive transmission.

Upper Roller Assembly

Diagram and parts list for the upper roller assembly.

Lower Roller Assembly

Diagram and parts list for the lower roller assembly.

Ejector Assembly A231

Diagram and parts list for the A231 fixed ejector.

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