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JJ-CCR CE Edition User Manual

JJ-CCR CE Edition
108 pages
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JJ-CCR ApS 2017
www.JJ-CCR.com
2017 JJ-CCR ApS – 2.00 / Revision 06
1
USER INSTRUCTIONS
JJ-CCR Rebreather
(Version 2.00 / Revision 06)
Reproduction and changes of this document and its content is prohibited without
written approval from JJ-CCR ApS.
All information in this document has been carefully analyzed and is believed to be accurate.
However, it is not possible to guarantee its accuracy and all liability is excluded. Cited companies
and/ or product names are trademarks belonging to the respective companies.
Photography copyright: Sami Paakkarinen 2012
DiveCAN
®

Table of Contents

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JJ-CCR CE Edition Specifications

General IconGeneral
TypeClosed Circuit Rebreather
Maximum Operating Depth (MOD)100 m
CertificationCE certified
Weight (without cylinders)17 kg
ElectronicsShearwater Research
MaterialAluminum
Oxygen Sensors3
BatteryLithium-ion rechargeable
DisplayShearwater

Summary

1 Revisions and Manufacturer

1.1 Revisions and changes in documentation

Details changes and revisions made to the manual.

1.2 Manufacturer

Information about the manufacturer of the JJ-CCR Rebreather.

1.3 EC type examination

Details on the EC type examination conducted for the product.

2 Introduction

Product Philosophy

Explains the core principles and criteria behind the JJ-CCR Rebreather's development.

3 JJ-CCR Overview

3.1 JJ-CCR Scope of functionality

Outlines the key features and capabilities of the JJ-CCR Rebreather.

3.2 Technical specifications

Provides detailed technical data and specifications for the JJ-CCR Rebreather.

3.2.1 Vertical head down position

Discusses the handling of vertical head down positions and potential ADV freeflow.

3.2.2 Temperature conditions

Specifies the operating temperature range for reliable JJ-CCR Rebreather function.

3.2.3 Work rates

Addresses the JJ-CCR's suitability for different work rates and diving activities.

3.2.4 High-pressure oxygen

Highlights precautions and requirements for handling high-pressure oxygen.

3.2.5 Expected inspired gas concentrations

Details inspired gas fractions at various depths and setpoints.

3.2.6 Visibility

Stresses the importance of adequate visibility for safe operation.

3.2.7 Use of high oxygen content gases

Discusses responsibilities regarding CNS, OTU, and decompression.

3.2.8 Potential long term health effects

Mentions the need for diver education on long-term health impacts.

4 Assembly of the JJ-CCR

4.1 Base unit

Describes the JJ-CCR's robust aluminium base unit and its features.

4.2 Handle

Details the handle for lifting and its use with trim weights.

4.3 Stand

Explains the heavy-duty stand's function and attachment.

4.3.1 Attaching the stand to the base unit

Step-by-step guide for correctly attaching the stand to the base unit.

4.4 1st stages and hoses

Covers the connection of 1st stages and hose routing for oxygen and diluent.

4.5 Wing

Describes the wing's attachment and correct hose arrangement.

4.6 Back-mounted counter lungs (BMCL)

Explains the attachment of the back-mounted counter lungs.

4.7 Backplate and harness

Details fastening the counter lung to the harness and backplate.

4.7.1 Adjust the harness

Guides on adjusting the harness for optimal fit and comfort.

4.8 Connecting the supplemental valves

Instructions for connecting oxygen and diluent supplemental valves.

4.9 Connecting the ADV

Explains the connection of the shortest low pressure hose to the ADV.

4.10 Connecting the wing inflator

Details connecting the inflator hose to the wing.

4.11 Soda lime canister (axial)

Step-by-step guide for filling the axial soda lime canister.

4.12 Soda lime canister (radial)

Instructions for filling the optional radial soda lime canister.

4.13 Lid

Guides on checking and attaching the lid with the soda lime canister.

4.14 Breathing hose with DSV (Dive Surface Valve)

Instructions for connecting the breathing hose to the DSV.

5 Main components

5.1 Lid

Describes the lid as the 'brain' of the rebreather and its components.

5.1.1 Battery compartment

Details opening and maintaining the battery compartment.

5.1.2 Oxygen sensors

Information on the JJ-CCR's three oxygen sensors and their replacement.

5.1.3 Solenoid

Explains the special solenoid's function and maintenance requirements.

5.1.4 Breathing hoses

Describes the attachment and removal of breathing hoses on the lid.

5.2 Controller

Introduces the Shearwater Petrel 2 controller and its functions.

5.3 HUD (Head Up Display)

Describes the HUD's features and independent operation.

5.3.1 Overview

Explains the HUD's components like LED array and buddy warning light.

5.3.2 PPO2 Display

Details the PPO2 display using modified Smither's code and LED patterns.

5.3.3 Basic Commands

Explains how to enter commands using the rear wet contact.

5.3.4 Turning On

Instructions for turning the HUD on and checking LED functionality.

5.3.5 Entering Commands

Steps for entering commands, including selecting and confirming.

5.3.6 Turn-Off Command

Guide on turning off the HUD to conserve battery power.

5.3.7 Calibrate PPO2 Command

Steps for calibrating the HUD's PPO2, recommended with controller calibration.

5.3.8 Alarm and Error messages

Lists alarm messages for O2 sensor calibration, DiveCAN communication, and low battery.

5.3.9 Advanced Options

Covers setting PPO2 blink patterns and flipping HUD orientation.

5.3.10 Color Blind Code

Describes the color blind blink pattern using LED positioning for PPO2.

5.3.11 Flip orientation

Explains how to flip the HUD orientation for left or right side mounting.

5.4 ADV (Automatic Diluent Valve)

Describes the ADV's function in supplying diluent and manual actuation.

5.5 Manual supplemental oxygen valve

Details how the manual oxygen valve feeds oxygen into the circuit.

5.6 Manual supplemental diluent valve

Explains the manual diluent valve for supplying diluent.

5.7 DSV (Dive Surface Valve)

Describes the DSV's features, operation, and HUD retainer.

6 Controller

6.1 Overview

Details the controller's connection, display, buttons, and battery compartment.

6.2 Functionality

Lists the extensive features of the JJ-CCR controller, including display and algorithms.

6.3 DiveCAN Architecture

Explains the DiveCAN communication standard and the rebreather's architecture.

6.4 Turning on the controller

Steps for turning on the controller and its initial display.

6.5 Left and right buttons

Explains the functions of the left (MENU) and right (SELECT) buttons.

6.5.1 Left (MENU)

Details using the left button for menu navigation and value increase.

6.5.2 Right (SELECT)

Explains using the right button to confirm selections and view info screens.

6.5.3 Overview of the button functions

Summarizes the functions of both the left and right buttons.

6.6 The main display

Describes the controller's main display layout and data presentation.

Battery warning

Explains battery status indicators and low battery warnings.

6.7 Compass

Calibrates the compass and sets its options and limitations.

Compass features

Lists features of the integrated tilt-compensated compass.

6.7.1 Mark Heading (Compass)

Instructions for marking headings and interpreting directional data.

6.8 Menu structure

Provides a diagram of the controller's adaptive menu structure.

6.9 Menu reference

Lists and explains all controller menu items.

6.10 Turn Off

How to turn off the controller, putting it into standby mode.

6.11 Calibrate (calibration of the O2 sensors)

Guides on calibrating O2 sensors, emphasizing sequence and gas purity.

6.11.1 PPO2 monitoring

Explains how average PPO2 is used for decompression and sensor monitoring.

6.11.2 Checking calibration during a dive

Describes tests to check O2 sensor functionality while diving.

6.12 End Dive

Option to end the current dive and log it in the dive logbook.

6.13 Switch Setpoint

How to change between low and high setpoints for PPO2.

6.14 Select Gas

Allows selection of predefined gases for CC and BO modes.

6.15 Switch CC/BO (Between Closed and Open Circuit Bailout Mode)

How to switch between Closed Circuit and Open Circuit Bailout modes.

6.16 Dive Setup

Accesses submenus for dive settings like setpoints, gases, and dive planner.

6.16.1 Low SP (Low Setpoint)

Instructions for setting the low setpoint value for PPO2.

6.16.2 High SP (High Setpoint)

Instructions for setting the high setpoint value for PPO2.

6.16.3 Define Gas

Setting breathing gases, including O2 and Helium content for CC/BO modes.

6.16.4 Dive Planner

Facilitates calculation of decompression profiles for simple dives.

6.16.5 Conserv. (Deco Setup)

Setting conservatism for decompression calculation via gradient factors.

6.16.6 NDL Display (GF99, CEIL, NDL, @+5 or ∆+5 display)

Options for displaying NDL, CEIL, GF99, @+5, or ∆+5.

GF99

Explains displaying supersaturation gradient instead of NDL.

6.16.7 Brightness

Setting display brightness modes for optimal viewing and battery life.

6.17 Start Bluetooth

Enables the Bluetooth interface for firmware upgrades and log uploads.

6.18 Dive Log

Accesses submenus for the controller's dive logbook.

6.18.1 Display Log / Edit Log

Displays dive profiles and allows editing of log parameters or deleting dives.

6.18.2 Next Log

Adjusts the internal dive number for the logbook.

6.18.3 Restore Mode Off

Recovers deleted dive logs by setting restore mode to ON.

6.18.4 Delete All Logs

Option to delete all dive logs from the controller.

6.19 Setpoint -> .19

Switches to setpoint .19 for surface operations, preventing solenoid activity.

6.20 System Setup

Accesses submenus for basic controller configuration.

Mode Setup

Sets the dive mode (CC/BO) and PPO2 mode.

Salinity (Mode Setup)

Adjusts water type (Fresh/Salt) affecting depth measurement.

Low Setpoint (Mode Setup)

Instructions for setting the low setpoint value for PPO2.

High Setpoint (Mode Setup)

Instructions for setting the high setpoint value for PPO2.

6.20.5 Deco Setup (Overview)

Defines parameters for decompression calculation, including algorithms.

6.20.6 Conserv. (Deco Setup)

Sets conservatism for decompression based on gradient factors.

6.20.7 Last Stop (Deco Setup)

Defines the depth of the last decompression stop (3m or 6m).

6.20.8 NDL Display (Deco Setup)

Selects NDL display options like NDL, CEIL, GF99, @+5, or ∆+5.

6.20.9 BO Gases

Configures up to 5 gases for open circuit (BO) mode.

6.20.10 CC Gases

Configures up to 5 gases for closed circuit (CC) mode.

6.20.11 O2 Setup (Overview)

Adjusts oxygen settings and PPO2 display size.

6.20.12 Cal. FO2 (O2 Setup)

Changes the calibration gas for oxygen sensors.

6.20.13 Sensor Disp (O2 Setup)

Changes the size of the PPO2 display text (Large/Giant).

6.20.14 Auto SP Switch

Activates/deactivates automatic setpoint switching and defines depths.

6.20.15 Display Setup (Overview)

Sets all display options including units, brightness, and orientation.

6.20.16 Depth Units (Display Setup)

Switches depth units between Meters and Feet.

6.20.17 Temp. Units (Display Setup)

Switches temperature units between °C and °F.

6.20.18 Brightness (Display Setup)

Setting display brightness modes for optimal viewing and battery life.

6.20.19 Altitude (Display Setup)

Enables/disables automatic altitude adjustment for decompression.

6.20.20 Flip Screen (Display Setup)

Flips the controller display and button assignments by 180 degrees.

6.20.21 Compass (Overview)

Calibrates the compass and sets its options and limitations.

6.20.22 Compass View (Compass)

Switches off the compass or changes the visible compass dial.

6.20.23 Calibrate (Compass)

Calibrates the compass or resets it to factory settings.

6.20.24 True North (Compass)

Adjusts for magnetic declination to align with True North.

6.20.25 System Setup (Overview)

Implements various system settings for the controller.

6.20.26 Date (System Setup)

Sets the current date for the controller logbook.

6.20.27 Clock (System Setup)

Sets the current time for the controller logbook.

6.20.28 Unlock (System Setup)

Enables controller functions by entering an unlock code.

6.20.29 Reset to Defaults (System Setup)

Resets controller settings to factory defaults.

6.20.30 Advanced Config (Overview)

Allows changes to infrequent values and resets configuration.

6.20.31 System Info (Advanced Config)

Displays system information like serial number, firmware, and dive counts.

6.20.32 Battery Info (Advanced Config)

Shows battery type, voltage, time on, and last change date.

6.20.33 Main Color (Advanced Config 1)

Changes main display colors for contrast or visual appeal.

6.20.34 Title Color (Advanced Config 1)

Changes title colors for contrast or visual appeal.

6.20.35 End Dive Delay (Advanced Config 1)

Sets the time to wait before ending the current dive.

6.20.36 Bat Icon (Advanced Config 1)

Changes the behavior of the battery icon display.

6.20.37 Gas Select (Advanced Config 1)

Configures PPO2 limits for Open Circuit and Closed Circuit modes.

6.20.38 Advanced Config 2 (Overview)

Allows changing the "Select Gas" menu style (Classic/New).

6.21 Bus Devices

Shows DiveCan devices and allows settings adjustment on peripheral boards.

6.21.1 SRI Petrel (Bus Devices)

Information about the Petrel, noting no available options.

6.21.2 SRI SOLO (Bus Devices)

Adjusts Solenoid Speed setting on the SOLO board.

6.22 Info Screens

Displays various information screens for CC, BO, and general modes.

CC mode

Displays PPO2, CNS, and SP for Closed Circuit mode.

BO mode

Displays PPO2, CNS, and SP for Open Circuit mode.

CC and BO mode

Shows millivolts of O2 sensors and current/last dive depth info.

CC und BO mode

Displays TEMP, GF, FiO2, GF99, CEIL, and TTS.

CC and BO mode

Shows battery voltage, surface/ambient pressure, date, time, serial, and version.

6.23 Alarm, error and info messages

Lists alarm messages for O2 sensor deviation, gas switching, and hardware issues.

Cell Warning

Alerts for O2 sensor deviation or failure to exclude sensors.

Switch Gas

Instructs to change gas if a better option is available in the list.

Gas PPO2 unsafe

Warns when PPO2 is outside the safe breathing range.

High PPO2

Alerts when PPO2 exceeds the high limit for an extended period.

Low PPO2

Alerts when PPO2 is below the low limit or if sensors are unavailable.

Low Battery EXT

Warns about low voltage for solenoid batteries, requiring replacement.

Low Battery INT

Indicates critical controller battery voltage, requiring immediate replacement.

Solenoid Alert

Alerts if the solenoid is working but PPO2 in the circuit is not changing.

Fast Ascent

Appears if the diver ascends too quickly or at a high speed.

Missed Deco Stop

Alerts if a decompression stop depth is exceeded for over a minute.

Tissues Cleared

Indicates tissue calculations are deleted, requiring a waiting period before the next dive.

Upgrade Reset

Message after a successful firmware update, indicating new firmware start.

Needs Cal.

Appears after firmware update, requiring oxygen sensor calibration.

Watchdog Reset

Alarm for controller tasks not completing in time, possibly due to hardware issues.

Internal Hardware Failures

Lists error messages for internal hardware failures.

6.24 Changing the battery

Provides instructions for changing the controller battery.

6.24.1 Battery Types

Lists supported battery types and their operational characteristics.

6.25 Firmware Update

Explains the controller's self-update capability for firmware.

6.26 Step-by-step Firmware Update

Provides a guide for updating the controller firmware using Shearwater Desktop.

6.27 Controller Personalization (Start-Up Text)

Allows personalizing the controller with custom start-up text.

7 Gas Select (New / Classic)

7.1 Gas Select (New Style)

Details the new display style for gas selection and its advantages.

7.2 Define Gas (New Style)

Explains the new style's impact on defining gases in Dive Setup.

8 VPM-B / VPM-GFS decompression model

8.1 Deco Model

Options for choosing decompression models: Bühlmann GF, VPM-B, or VPM-B/GFS.

8.2 Conserv. (VPM)

Setting conservatism for VPM-B and VPM-B/GFS decompression models.

9 Checklist prior to diving

9.1 Preparations on land

A detailed checklist for land-based preparations before diving.

9.2 Shortly prior to diving

A checklist for checks performed just before entering the water.

9.3 Shortly after entering the water

Steps to perform immediately after entering the water.

10 Diving

11 After the Dive

12 Cleaning

12.1 “Quick” Cleaning

Instructions for performing a quick cleaning of the rebreather.

12.2 “Complete” Cleaning

Detailed steps for a thorough cleaning of the rebreather.

13 Storage

14 Maintenance

14.1 General Care

General advice on caring for the JJ-CCR Rebreather.

14.2 Maximum Service Life

Information on the maximum service life of various parts.

14.3 Approved care products

Lists approved products for cleaning, greasing, and disinfection.

14.4 Care Intervals

Specifies care intervals for the equipment.

14.4.1 Prior every dive

Checks to perform before each dive.

14.4.2 After every dive

Cleaning procedures to follow after each dive.

14.5 Maintenance Intervals

Details the scheduled maintenance intervals for the rebreather.

14.5.1 Every 12 months

Maintenance tasks to be performed every 12 months.

14.5.2 Every 24 months

Maintenance tasks to be performed every 24 months.

14.5.3 Every 60 Months

Maintenance tasks to be performed every 60 months.

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