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Johnson Controls Unitary Products XYE SERIES User Manual

Johnson Controls Unitary Products XYE SERIES
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FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
5147364-BTG-A-0715
TECHNICAL
GUIDE
TECHNICAL
GUIDE
XYE SERIES
3 - 5 TON
60 HERTZ
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Johnson Controls Unitary Products XYE SERIES Specifications

General IconGeneral
BrandJohnson Controls Unitary Products
ModelXYE SERIES
CategoryAir Conditioner
LanguageEnglish

Summary

Component Location

Features and Benefits

Mid-Efficiency and Energy Star Compliance

Highlights energy efficiency ratings and compliance with Energy Star standards.

Scroll Compressor Technology

Describes the use of scroll compressors for enhanced performance and reliability.

System Protection Features

Explains built-in safety and protection mechanisms for the refrigerant system.

Outdoor Fan Design

Discusses the balanced outdoor fan design for reduced noise and improved operation.

Convertible Filter Rack

Explains the filter rack's flexibility for different filter sizes and LEED compliance.

Factory Installed Options

Airflow Options

Covers alternate indoor blower motor options for varying static pressure needs.

Coil Options

Details E-Coat finishing options for coils to enhance corrosion resistance.

Control System Options

Describes Simplicity SE microprocessor controls and BAS integration.

Sensor Options

Lists available sensor options including smoke detectors.

Economizer and Damper Options

Downflow Economizers

Describes AMCA certified economizers with barometric relief and dry bulb/enthalpy control.

Convenience Outlet Option

Explains the option for a 120V GFCI convenience outlet.

Electrical Options

Covers factory-installed disconnect switch options.

Cabinet Options

Details options for louvered hail guards and hinged cabinet doors.

Field Installed Economizers

Covers field-installable economizers with enthalpy control accessories.

Field Installed Accessories

Power Exhaust Accessory

Describes the power exhaust accessory for economizer or ductwork use.

Louvered Hail Guard

Provides protection for condenser coil fins against hail strikes.

Roof Curb Options

Details available insulated roof curbs for unit mounting.

Thermostat Compatibility

Notes compatibility with 24-volt thermostats.

Smoke Detector Installation

Explains the function of smoke detectors for unit operation interruption.

Hinged Filter Access Panel

Facilitates easy access to the filter section for maintenance.

Low Ambient Control Kit

Kit for regulating condenser head pressure at low ambient temperatures.

Manual Outdoor Air Damper

Describes the manual damper assembly for outdoor air intake.

Thru The Base Connection Kits

Kits for routing wiring through the unit base-pan securely.

Electric Heat Field Installation Option

Details field-installable electric heat kits with necessary hardware.

Nomenclature Guide

Product Category and Heat Type

Identifies the product category and heat type configuration.

Cooling Capacity and Heat Size

Specifies the nominal cooling capacity and heat size designation.

Voltage and Airflow Options

Outlines available voltage configurations and airflow options.

Factory Installed Options Overview

Lists various factory-installed options including coils, controls, and sensors.

Economizer and Damper Options

Details options for economizers and dampers.

AHRI Performance Ratings

AHRI Cooling Rating Table

Displays cooling performance data for XYE models according to AHRI standards.

AHRI 270 Outdoor Sound Power Levels

Provides octave band sound power levels for outdoor units.

Physical Data and Specifications

AHRI Cooling Performance Metrics

Lists key cooling performance data like capacity, EER, and CFM.

ARI Heating Performance Metrics

Presents heating performance data including capacity and COP.

Unit Dimensions

Provides overall unit dimensions: length, width, and height.

Compressor Specifications

Details compressor type and quantity for each model.

Coil Data (Indoor and Outdoor)

Specifies parameters for indoor and outdoor coils, including face area and tube diameter.

Outdoor Fan Specifications

Details outdoor fan type, diameter, drive, and motor information.

Physical Data and Specifications (Continued)

Indoor Fan Data (Belt and Direct Drive)

Provides specifications for indoor fans, differentiating between belt and direct drive.

Filter Specifications

Details filter quantity and size requirements.

XYE04-06 Unit Limitations

Outlines operational limitations based on applied voltage and outdoor temperature.

Cooling Capacity Performance Data

Cooling Capacity Performance Data (Continued)

Cooling Capacity Performance Data (Continued)

Cooling Capacity Performance Data (Continued)

Cooling Capacity Performance Data (Continued)

Cooling Capacity Performance Data (Continued)

Heating Capacity Data

XYE04 Heating Capacities

Detailed heating capacity tables for the XYE04 model.

Heating Capacity Data (Continued)

XYE05 Heating Capacities

Detailed heating capacity tables for the XYE05 model.

Heating Capacity Data (Continued)

XYE06 Heating Capacities

Detailed heating capacity tables for the XYE06 model.

Drive Selection Guide

Drive Selection Example

Illustrates the process of selecting the appropriate drive and motor.

Airflow Performance Tables

Provides tables detailing airflow performance for various conditions.

RPM Selection Tables

Lists RPM selection data for different motor and drive configurations.

Additional Static Resistance Data

Quantifies static pressure contributions from accessories.

Indoor Blower Specifications

Motor Specifications

Specifies motor parameters like HP, RPM, efficiency, and frame size.

Sheave Specifications

Provides dimensions and models for motor and blower sheaves.

RPM Selection Guide

Tables for selecting motor RPM based on operating points.

Static Resistance of Accessories

Lists static pressure drops caused by accessories like filters and economizers.

Airflow Performance (Side Duct)

XYE04 (3.0 Ton) Side Duct Performance

Airflow performance data for the 3.0-ton XYE04 model.

XYE05 (4.0 Ton) Side Duct Performance

Airflow performance data for the 4.0-ton XYE05 model.

Airflow Performance (Side Duct) (Continued)

XYE06 (5.0 Ton) Side Duct Performance

Airflow performance data for the 5.0-ton XYE06 model.

Airflow Performance (Direct Drive)

Side Duct Application (Direct Drive)

Airflow performance for direct drive units in side duct applications.

Bottom Duct Application (Direct Drive)

Airflow performance for direct drive units in bottom duct applications.

Power Exhaust Blower Curves

Electrical Data

Standard Static Blower Electrical Data (No Outlet)

Electrical data for standard static blowers without a convenience outlet.

Electrical Data (Continued)

Standard Static Blower Electrical Data (No Outlet) (Continued)

Continued electrical data for standard static blowers without a convenience outlet.

Electrical Data (Continued)

Standard Static Blower Electrical Data (With Outlet)

Electrical data for standard static blowers including a convenience outlet.

Electrical Data (Continued)

Standard Static Blower Electrical Data (With Outlet) (Continued)

Continued electrical data for standard static blowers with a convenience outlet.

Electrical Data (Continued)

Medium Static Blower Electrical Data (No Outlet)

Electrical data for medium static blowers without a convenience outlet.

Electrical Data (Continued)

Medium Static Blower Electrical Data (No Outlet) (Continued)

Continued electrical data for medium static blowers without a convenience outlet.

Electrical Data (Continued)

Medium Static Blower Electrical Data (With Outlet)

Electrical data for medium static blowers including a convenience outlet.

Electrical Data (Continued)

Medium Static Blower Electrical Data (With Outlet) (Continued)

Continued electrical data for medium static blowers with a convenience outlet.

Typical Wiring Diagrams

Direct Drive Power Circuit Diagram

Shows the power circuit diagram for direct drive heat pumps.

Typical Wiring Diagrams (Continued)

3-Phase Direct Drive Power Circuit Diagram

Illustrates the power circuit for 3-phase direct drive units.

Typical Wiring Diagrams (Continued)

575V Direct Drive Power Circuit Diagram

Details the power circuit for 575V direct drive cooling units.

Typical Wiring Diagrams (Continued)

Belt Drive Power Circuit Diagram (208/230-1-60)

Illustrates the power circuit for belt drive units at 208/230V, 1-phase.

Typical Wiring Diagrams (Continued)

Belt Drive Power Circuit Diagram (Multi-Voltage)

Shows power circuit diagrams for belt drive units across various voltage inputs.

Typical Wiring Diagrams (Continued)

Direct Drive Control Circuit Diagram

Details the elementary control circuit diagram for direct drive units.

Typical Wiring Diagrams (Continued)

Belt Drive Control Circuit Diagram

Details the elementary control circuit diagram for belt drive units.

Weights and Dimensions

Unit Weights and Load Locations

Lists unit weights and corner load distribution for different models.

Center of Gravity Information

Illustrates the unit's center of gravity location.

Weights and Dimensions (Continued)

Unit Accessory Weights

Provides weights for common accessories like economizers and hail guards.

Unit Dimensions - XYE04

XYE04 Dimensional Drawings

Provides visual representation of XYE04 unit dimensions and access points.

Unit Dimensions - XYE05 and XYE06

XYE05 and XYE06 Dimensional Drawings

Provides visual representation of XYE05/XYE06 unit dimensions and access points.

Unit Clearances and Roof Curbs

XYE04-06 Unit Clearances

Details minimum required clearances for unit installation.

XYE04-06 Roof Curb Dimensions

Provides dimensions and notes for roof curb installation compatibility.

Economizer Options Overview

Economizer Usage and Kit Numbers

Lists applications and accessory kit numbers for vertical and horizontal economizers.

Field Installed Vertical Economizer Illustration

Shows an illustration of the field-installed vertical flow economizer.

Economizer Options (Field Installed)

Vertical Economizer with Power Exhaust

Illustration of vertical economizer combined with power exhaust.

Horizontal Economizer Illustration

Illustration of the field-installed horizontal flow economizer.

Economizer Options (Field Installed) (Continued)

Horizontal Economizer with Power Exhaust

Illustration of horizontal economizer combined with power exhaust.

Guide Specifications

DIVISION 23 – HEATING, VENTILATING, AND AIR-CONDITIONING (HVAC)

Covers major HVAC specification categories, including schedules and insulation.

HVAC Schedules and Equipment

Specifies HVAC equipment schedules and related documentation requirements.

HVAC Insulation Requirements

Details insulation standards for HVAC systems and components.

Instrumentation and Control for HVAC

Covers requirements for HVAC system instrumentation and control devices.

Guide Specifications (Continued)

Direct Digital Control Systems

Details specifications for direct digital control systems in HVAC applications.

Simplicity SE Microprocessor Control

Highlights features and compliance of the Simplicity SE microprocessor control.

RTU Open Controller Requirements

Specifies requirements for RTU Open controllers with multi-protocol capabilities.

Guide Specifications (Continued)

Electric and Electronic Control System

Covers requirements for electric and electronic HVAC control systems.

HVAC Sequence of Operations

Outlines the sequence of operations for HVAC control sequences.

Panel Air Filters Specifications

Specifies requirements for panel air filters used in HVAC systems.

Self-Contained Air Conditioners General

General requirements for small-capacity self-contained air conditioning units.

Guide Specifications (Continued)

Quality Assurance Standards

Specifies compliance with ASHRAE, AHRI, UL, and other industry standards.

Delivery, Storage, and Handling Guidelines

Provides guidelines for the proper delivery, storage, and handling of units.

Operating Characteristics

Details unit operating capabilities regarding temperature, voltage, and airflow.

Unit Cabinet Construction

Specifies requirements for unit cabinet materials, finish, and insulation.

Guide Specifications (Continued)

Coil Specifications

Details standard and optional E-Coat coil construction and testing.

Standard Aluminum Fin/Copper Tube Coils

Describes standard coils with aluminum fins and copper tubes, including testing.

Optional E-Coat Coils

Details optional E-Coat coils for enhanced corrosion resistance and protection.

Guide Specifications (Continued)

Refrigerant Components Specifications

Specifies requirements for refrigerant circuit components like TXV and filter driers.

Filter Section Details

Details filter section specifications, including filter types and access.

Evaporator Fan and Motor Specifications

Specifies requirements for the evaporator fan and motor assembly.

Evaporator Fan Motor Details

Details evaporator fan motor features, bearings, and thermal protection.

Electric Drive Evaporator Fan

Describes the X13 direct drive evaporator fan with multi-speed settings.

Guide Specifications (Continued)

Condenser Fans and Motors Specifications

Specifies requirements for condenser fans and their motors.

Special Features, Options, and Accessories

Outlines special features, options, and accessories like integrated economizers.

Standard Integrated Economizers

Details integrated economizer design, modules, and control features.

Two-Position Damper Specifications

Specifies the design and operation of two-position dampers.

Guide Specifications (Continued)

Manual Damper and Hail Guard

Describes manual damper packages and condenser coil hail guard assemblies.

Disconnect Switch and Thru-Base Connectors

Details unit-mounted disconnect switches and base connection kits.

Power Exhaust and Roof Curbs

Covers propeller power exhaust options and vertical roof curb specifications.

Enthalpy and IAQ Sensors

Specifies requirements for outdoor/return air enthalpy and indoor air quality sensors.

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