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Renegade R4
Joyner Renegade R4 User Manual
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Owner
’
s Manual
Repair
Manual
Parts manual
READ TH
IS MA
NUAL
CARE
FUL
L
Y
IT
CONT
AI
NS I
MPORT
A
NT S
AFETY
I
NFO
RMA
TI
ON.
MINIMUM
RECOMM
ENDED
OPERA
TOR AGE:
FOR OFF-ROAD USE ONL
Y
This vehicle is designed and manufactured for off-road use only
.
It do
es not co
nfir
m to fed
eral mo
tor veh
icl
e safe
ty stand
ard
s, and
operat
ion o
n
public streets, roads, or highways is illegal.
16
Re
nega
de
R2
，
R4
2
Table of Contents
Parts Manual
1
Table of Contents
3
Owner's Manual
8
Warranty Policy
8
Liability Release of Joyner Recreational Vehicle
9
Team Joyner USA Limited Manufacturer's Defect Warranty
10
Parts Order Form and Warranty Claim Form
12
Service Record Form
13
Preventative Maintenance and Service Log
14
Location of the Warning and Specification Labels
19
Safety Information
21
Are You Ready to Drive
23
Protective Apparel
23
Helmets and Ayes Protection
23
Drive Training
24
Age Recommendation
24
No Alcohol or Drugs
24
Is Your Vehicle Ready to Drive
25
Pre-Drive Inspection
25
Operation Instruction
27
Main Electrical Kill Switch
27
Ignition Switch
27
Gauges
28
Control Switches
29
Indicator Lights
30
Differential-Locker Holder
31
Accelerator, Brake, Clutch Pedal
31
Brake Pedal
32
Parking Brake Lever
33
Gear Shift Lever
34
Fuel Tank
35
Seats and Seat Belts
35
Seat Belts
36
Kartgo Bed
37
Start Engine
38
Stop Engine
38
Passenger
38
Break-In
38
Starting and Operating Instructions
39
Maintenance and Adjustment
40
Air Cleaner
40
Engine Lubrication
40
Transmission Lubrication
41
Differential Lubrication
41
Engine Coolant
42
Idle Speed
43
Spark Plug Inspection
43
Wedge Belt Figure
44
Shift Cable Adjustment
45
Pedal Adjustment
45
Parking Brake Adjustment
45
Differential Lock Cable Adjustment
46
Spot Light Adjustment
47
Oil Filter Change
47
Fuel Pressure Adjuster Adjustment
48
Front Wheel Replacement
48
Rear Wheel Replacement
49
Clutch Replacement
49
Front Wheel Alignment
50
Fuses and Relays
51
Bulb Replacement
52
Shock Adjustment
53
Principle Diagram of Wiring
54
No.1 Harness Wiring Diagram of R2 and R4 (Old)
55
No.2 Harness Wiring Diagram of R2 and R4 (Old)
56
No.1 Harness Wiring Diagram of R2 and R4 (New)
57
No.2 Harness Wiring Diagram of R2 and R4 (New)
58
Specifications
59
Repair Manual
61
Engine Mechanical Systems
61
Electric Injection System
105
Parts Manual
146
Engine
146
Cooling System
146
Cylinder Block
147
Crankshaft
148
Exhaust Manifold
149
Intake System
150
Lubricating Device
151
Cylinder Head
152
Cover-Valve Chamber
153
Oil Pan
154
Valve Mechanism
155
Ignition Device
157
Piston and Connecting Rod Device
158
Other Accessory 1
159
Other Accessory 2
160
5T07D1 Transmission
161
Case & Accessory
161
Countershaft
163
Input Shaft Assy
165
Shift Fork & Shift-Fork Shaft
168
Shift Control Mechanism
170
Driven Gear Assy
172
Self Made Parts
173
Main Frame and Right Seat Mount of R2
173
Main Frame and Right Seat Mount of R4
174
Roll Bar of R2
175
Roll Bar of R4
176
Front Bumper of R2 and R4
177
Cargo Bed of R2 and R4
178
Engine and Muffler of R2 and R4
179
Engine and Muffler of R2 and R
180
Driven of R2
181
Driven of R4
184
Front/Rear Differential Locker of R2（Old
187
Front/Rear Differential Locker of R2（New
188
Front/Rear Differential Locker of R4（Old
189
Front/Rear Differential Locker of R4（New
190
Gear Shift of R2
191
Gear Shift of R4
193
Pedal and Parking Brake of R2
195
Hydraulic Pump Assembly of Foot Brake of R2
197
Hydraulic Pump Assembly of Parking Brake of R2 and R4
198
Clutch Hydraulic Assembly of R2
199
Pedal and Parking Brake of R4
200
Hydraulic Pump Assembly of Foot Brake of R4
202
Clutch Hydraulic Assembly of R4
203
Front Suspension of R2 and R4
204
Rear Suspension of R2 and R4
205
Steering of R2 and R4
206
Radiator of R2 (Old)
208
Radiator of R2 (New)
210
Radiator of R4 (Old)
212
Radiator of R4 (New)
214
Gasoline and Air Taking of R2 and R4 (Old)
216
Gasoline and Air Taking of R2 and R4 (New)
218
Plastic Parts of R2（Old
220
Plastic Parts of R2（New
222
Plastic Parts of R4（Old
224
Plastic Parts of R4（New
226
Electrical Appliance and Other Parts of R2（Old
228
Electrical Appliance and Other Parts of R2（New
230
Electrical Appliance and Other Parts of R4（Old
232
Electrical Appliance and Other Parts of R4（New
234
Seats and Seat Belts of R2
236
Seats and Seat Belts of R4
237
Options
238
Sport Light Bar Kit of R2 and R4
238
Roof Rack Kit of R2
239
Gun Rack Kit of R2
240
Canvas Enclosure Kit of R2
241
Enclosure with Canvas Door Kit of R2
242
Vehicle Cover and Shock Coat Kit of R2
244
Heater Kit of R2 and R4
245
Rain Wiper Kit of R2 and R4
246
Stake Bed Kit of R2 and R4
247
New Front Metal Bumper Kit of R2 and R4
248
Canvas Windshield Kit of R2 and R4
249
Simple Windshield Kit of R2 and R4
250
Safari Bed Kit of R2 and R4
251
Enclosure with Plastic Door Kit of R2
253
Electrical Winch Kit of R2 and R4
261
New Air Intake Kit of R2 and R4
262
Aluminum-Plated Plastic Parts Kit of R2 and R4
263
27'-14' Wheel Kit of R2 and R4
264
Tools and Bag Kit of C2、C4、R2 and R4
265
Polished Aluminum Side Mirror Kit of C2、C4、R2 and R4
266
Oxidative Aluminum Side Mirror of C2、C4、R2 and R4
267
Roof Rack Kit of R4
268
Gun Rack Kit of R4
269
Canvas Enclosure Kit of R4
270
Enclosure with Canvas Door Kit of R4
271
Vehicle Cover and Shock Coat Kit of R4
273
Tow Adapter Kit of C2、C4、R2、R4、T2 and T4
274
Dealer Pre-Delivery Inspection
275
4
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Joyner Renegade R4 Specifications
General
Brand
Joyner
Model
Renegade R4
Category
Utility Vehicle
Language
English
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