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JUKI DDL-9000C-S - 7. ADJUSTMENT OF THE MACHINE HEAD (APPLICATION); 7-1. Needle-to-hook relationship

JUKI DDL-9000C-S
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Error
code
Description of error Cause Item to be checked
E302 Head-tilt detection
error
(When the safety
switch operates)
In the case the Tilt detection switch
is turned ON when the power to the
sewing machine remains ON.
Check whether the machine head
is tilted before turning OFF the
power switch (The sewing machine
operation is prohibited for the sake of
safety.)
Check whether the head-tilt detection
switch cord is caught under the
machine head, etc.
For the head-tilt detection switch
cord, check the cable of the INT PCB.
E303 Meniscus sensor
error
In the case the meniscus sensor signal
cannot be detected
Check whether the machine head
model setting matches the actual
machine head.
Check for a break in the motor
encoder connector.
E704 Data failure (system-
version mismatch)
In the case the system version does not
match the machine head setting.
Re-write the system version to the
applicable one.
E730 Encoder fault In the case the motor signal is not input
properly.
Check whether the motor signal
connector (CN39) has loosened or
slipped off.
Check whether the motor signal cord
has broken by being caught under
the machine head.
Check whether the insertion direction
of the motor encoder connector is
correct.
E731 Motor hole sensor
fault
E733 Reverse rotation of
motor
When the motor runs at a speed of
500 sti/min. or more, the motor runs in
the reverse direction of the indicated
direction of rotation.
Check whether the main shaft motor
encoder wire connection is correct.
Check whether the main shaft motor
wire connection for power is correct.
E811 Over-voltage In the case a voltage that is equal to or
more than the guaranteed voltage is
input.
In the case a voltage of 200 V is applied
though the voltage is set to 100 V.
In the case a voltage of 220 V is input
to the box of "JA: 120 V".
In the case a voltage of 400 V is applied
to the box of "CE: 230 V".
Check whether the supply voltage of
"rated supply voltage ±10 % or more"
is applied.
Check whether the 100 V/200 V
changeover connector is set correctly.
In the above-described cases, the
power PCB has broken.
E813 Low voltage In the case a voltage that is equal to
or less than the guaranteed voltage is
input
In the case a voltage of 100 V is applied
though the voltage is set to 200 V
In he case a voltage of 120 V is input to
the box of "JUS: 220 V"
In the case the internal circuit has
broken due to the application of over-
voltage
Check whether the supply voltage of
"rated supply voltage -10 % or less"
is applied.
Check whether the 100 V/200 V
changeover connector is set correctly.
In the above-described cases, the
power PCB has broken.
E815 Regenerative
resistor is not
connected
In the case the regenerative resistor is
not connected.
Check whether the regenerative
resister is connected to the
regenerative resistor connector
(CN11).
– 53 –

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