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Kaco Powador User Manual

Kaco Powador
60 pages
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Operating Instructions
English translation of German
original
Powador
. TL M/XL | . TL M/XL
. TL M/XL | . TL M/XL
. TL M/XL | . TL Park
. TL M/XL | . TL Park
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Kaco Powador Specifications

General IconGeneral
BrandKaco
ModelPowador
CategoryInverter
LanguageEnglish

Summary

General Information

About this document

Instructions for installation and safe use of the inverter. Must be read before operation.

Layout of Instructions

Explains symbols and safety warning guides used in the manual for clear understanding.

Safety

Additional Information Symbols

Explains NOTE and country-specific function symbols used in the document.

Instructions Symbols Guide

Details symbols used for prerequisites, steps, and results in instructions.

Proper Use

Defines the intended use of the inverter and lists improper applications that may cause hazards.

Protection Features

Lists integrated monitoring and protective functions for user safety.

Description

Mode of Operation

Explains how the inverter converts DC to AC and feeds it into the grid.

Inverter Diagram

Illustrates the main components of the inverter with a key.

Technical Data

Electrical Data

Provides detailed electrical specifications including input/output levels and general data.

Mechanical Data

Details the physical dimensions, weight, interfaces, and environmental ratings of the inverter.

Preparation

Delivery

Information on the inverter's condition upon leaving the factory and responsibility for transport damage.

Unpack Device

Step-by-step instructions for unpacking the inverter and checking for delivery damage.

Position and Secure the Device

Guidelines for safely positioning and securing the inverter to prevent tipping hazards.

Mounting the Inverter

Installation Space

Requirements for the installation environment, including climate control and ventilation.

Floor and Wall

Specifies requirements for mounting surfaces, including load capacity and material properties.

Minimum Clearances

Details required clearances around the inverter to ensure proper ventilation and prevent performance reduction.

Installing and Securing the Inverter

Instructions for drilling holes and physically securing the inverter to the mounting surface.

Installing the Inverter

Installing the Side Housing Covers

Steps for fitting the left and right housing covers onto the inverter unit.

Placing the EMC Sheet Metal on the Housing

Instructions for installing the EMC sheet metal for electromagnetic compatibility.

Lay the Electrical Lines

Guidance on routing electrical lines through the inverter housing using pre-punched perforations.

Making the Electrical Connection

Details on connecting AC and DC cables to the inverter's PCB terminals, including cable cross-sections.

Connect the Device to the Power Grid

Step-by-step instructions for connecting the inverter to the AC grid using various terminal configurations.

Make the Grid Connection (5 core connection, TN-S system)

Specific instructions for making the grid connection using a 5-core cable in a TN-S system.

Connecting the PV Generator

Instructions for connecting the PV generator to the inverter, including safety precautions.

Before Connecting

Essential checks to ensure no ground fault and proper insulation resistance before connecting the PV generator.

Recommended Standard Connection for Powador 39.0 TL3 XL/72.0 TL3 XL

Specific connection guidelines for XL variants, including fuse types and electrical data.

Connecting the Interfaces

Instructions for connecting communication interfaces like Ethernet, USB, and RS485 to the inverter.

Connection Area: Connecting the Interfaces

Details on the connection area for interfaces and specific connection steps.

Connecting the Fault Signal Relay

Procedure for connecting the fault signal relay contact to external devices.

Connecting the S0 Output

Instructions for connecting the S0 pulse output for accessory control, like large displays.

Connecting the RS485 Bus

Guidance on connecting the RS485 bus for communication, including wiring and termination.

RS485 Interface Wiring Diagram

Visual representation of the RS485 interface wiring connections for the inverter.

Variant 1: Activate the Terminating Resistor in the Settings Menu

Steps to activate the RS485 terminating resistor via the inverter's settings menu.

Connecting "Inverter Off" Digital Input (Optional)

Instructions for connecting the digital input for remote shutdown of the inverter.

Starting Up the Inverter

Switching on the Inverter

Steps for powering on the inverter after installation, including connecting grid voltage and PV generator.

Configuration and Operation

Controls

Overview of the inverter's control panel, including buttons, LEDs, and the LCD display.

LED Indicators

Explanation of the status indicated by the green and red LEDs on the inverter's front panel.

Graphical Display

Description of the inverter's LCD display, showing measurements, yield, and status information.

Control Buttons

Detailed guide on operating the inverter using the 4-way button, OK, and ESC buttons.

Initial Start-Up

Steps for the initial configuration of the inverter using the configuration assistant.

Menu Structure

Overview of the inverter's menu hierarchy and navigation system.

Display on the LCD

Explanation of the main menu display and its components.

Menu Structure

Detailed breakdown of menu items, settings, and actions based on country and device type.

"Settings" Menu

Accessing and navigating the inverter's settings menu for various configurations.

Language

Option to select the desired language for the user interface.

Interface

Configuration options for communication interfaces like RS485 and SO pulse rate.

Display

Settings related to display contrast, backlight timeout, and permanent activation.

Network

Configuration of network settings including DHCP, IP address, subnet mask, gateway, and DNS server.

"Parameters" Menu

Accessing advanced parameters, including country settings and grid type selection.

Country

Setting the inverter's country-specific operating parameters.

Grid Type/Guideline

Selecting the appropriate grid type for the inverter's installation location.

Voltage Drop

Setting the switch-off value for voltage drop based on grid standards.

Undervoltage Shutd.

Configuring shutdown thresholds for undervoltage conditions.

Overfreq. Shutd.

Setting shutdown limits for overfrequency conditions.

Power Limitation

Setting a lower maximum output power to comply with grid operator requests.

Powador-Protect

Configuring support for grid shutdown via a Powador-protect system.

Activate FRT

Settings for dynamic grid stabilization features like Fault Ride-Through.

cos-phi(P/Pn)

Configuring power factor settings for idle power control.

Lock-in Voltage

Setting voltage thresholds for network support processes.

Number of Nodes

Specifying the number of support points for the idle power characteristic curve.

"Information" Menu

Accessing information about the inverter, including type, software version, and serial number.

Inv. Type

Displaying the inverter's type designation and maximum output power.

Serial No.

Displaying the unique serial number of the inverter.

Monitor Inverter

USB Interface

Using a USB storage device to read operating data saved in the inverter.

Web Server

Accessing the inverter's web server via an Internet browser for monitoring and data retrieval.

Setting up the Web Server

Instructions for configuring the Ethernet interface and activating the web server.

Calling up the Web Server

Steps to access the inverter's web server through an Internet browser.

Exporting Data

Procedures for selecting and exporting recorded measurement and yield data from the web server.

Performing a Software Update

Guide on updating the inverter's software using a USB interface.

Maintenance/Troubleshooting

Visual Inspection

Instructions for visually inspecting the inverter and cables for damage.

External Cleaning

Guidelines for cleaning the exterior of the inverter safely.

Shutting Down for Maintenance and Troubleshooting

Critical steps for safely shutting down the inverter before performing maintenance.

Faults

Information on identifying and diagnosing faults in the inverter and grid connection.

Procedure

General procedure for handling faults, including notifying service personnel.

Troubleshooting

A table detailing common faults, their causes, and remedies.

"Fault" Messages on the Display/LED

Explanation of fault messages displayed on the inverter's screen and LEDs.

Display of Status and Fault Messages

Overview of how status and fault messages are presented on the display and LEDs.

Status and Fault Signals

A detailed list of status (OS) and fault (FS) signals with their explanations and required actions.

Service

Hotlines

Contact information for technical support and customer service for KACO products.

Shutdown/Disassembly

Shutting Down the Inverter

Steps for safely shutting down the inverter before any disassembly.

Uninstalling the Inverter

Instructions for safely uninstalling the inverter from its mounting.

Dismantling the Inverter

Safety precautions and steps for dismantling the inverter after uninstallation.

Disposal

Appendix

EU Declaration of Conformity

Document confirming the inverter's compliance with EU directives and relevant safety standards.