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KAESER KOMPRESSOREN
Blower
OMEGA 4 B
KAESER KOMPRESSOREN OMEGA 4 B User Manual
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Assembly and operating manual
Blower block
OMEGA 4 B
Number: 9_9533 23 E
Manufacturer:
KAESER KOMPRESSOREN SE
96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130
http://www.kaeser.com
2
Table of Contents
Table of Contents
3
Regarding this Document Using this Document
9
Further Documents
9
Copyright
9
Symbols and Labels
9
Warning Notices
9
Potential Damage Warnings
10
Other Alerts and Their Symbols
10
Tab. 1 Danger Levels and Their Definition
10
Technical Specifications Nameplate
11
Option Codes
11
Tab. 2 Nameplate
11
Weight
12
Pressure
12
Operating Mode: Vacuum
12
Tab. 3 Option Codes
12
Tab. 4 Weight
12
Tab. 5 Pressure
12
Sealing, Inside: Vacuum Seal
13
Sealing, Inside: Vacuum and Gauge Pressure Sealing
13
Flow Rate
13
Power and Speeds
13
Tab. 6 Theoretical Flow Rate at Maximum Speed
13
Tab. 7 Power Requirement
13
Drive Shaft Load
14
Connection Dimensions
14
Temperature
14
Recommended Oil
14
Tab. 8 Rotational Speeds
14
Tab. 9 Drive Shaft Load
14
Tab. 10 Connection Dimensions
14
Tab. 11 Block Discharge Temperature
14
Tab. 12 Temperature Difference
14
Lubricating Oil Charge
15
Ambient and Intake Conditions
15
Noise Emission
15
Tab. 13 Recommended Oil
15
Tab. 14 Lubricating Oil Charge
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Tab. 15 Ambient Conditions
15
Tab. 16 Permissible Intake Temperature
15
Tab. 17 Sound Pressure Level
16
Tab. 18 Sound Power Level
16
Safety and Responsibility Basic Instructions
17
Intended Use
17
Improper Use
17
User's Responsibilities
18
To be Noted When Integrating in a Machine
18
Observe Statutory and Universally Accepted Regulations
18
Determining Personnel
18
Dangers
18
Safely Dealing with Sources of Danger
18
Organisational Measures
20
Safe Operation of the Blower Block
20
Danger Areas
22
Safety Signs
22
Tab. 19 Danger Areas
22
In Emergency
23
Correct Fire Fighting
23
Fig. 1 Location of Safety Signs
23
Tab. 20 Safety Signs
23
Remove Lubricating Oil from the Skin
24
Environment Protection
24
Warranty
24
Design and Function
25
Function
25
Options
25
Fig. 2 Principle of Compression
25
Flow Direction: Vertical
26
Fig. 3 Block Overview - Flow Direction: Vertical
26
Installation and Operating Conditions
27
Ensuring Safety
27
Determining the Location
27
Installation
28
Ensuring Safety
28
Reporting Transport Damage
28
Installation Options
28
Installing the Blower Block
29
Fig. 4 Permissible Angle Deviation
29
Tab. 21 Installation Options
29
Installing the Drive
30
Safety Devices Installed by the User
31
Initial Start-Up Ensuring Safety
33
Checking Installation and Operating Conditions
33
Tab. 22 Installation Conditions Checklist
33
Instructions to be Observed before Commissioning or Re-Commissioning
34
Checking Direction of Rotation
34
Tab. 23 Re-Commissioning after Storage
34
Operation
35
Switching on and off
35
Fault Recognition and Rectification
36
Basic Instructions
36
Alarms
36
Tab. 24 Other Faults and Actions
37
10 Maintenance
38
Ensuring Safety
38
Maintenance Schedule
38
Logging Maintenance Work
38
Regular Maintenance Tasks
38
Regular Service Tasks
39
Checking the Oil Level
39
Tab. 25 Regular Maintenance Tasks
39
Tab. 26 Regular Service Tasks
39
Replenishing Lubricating Oil
40
Fig. 5 Checking the Oil Level
40
Fig. 6 Replenishing Lubricating Oil
40
Changing the Oil
41
Fig. 7 Changing the Oil
41
Checking Rotors for Contamination
42
Documenting Maintenance and Service Work
43
Tab. 27 Logged Maintenance Tasks
43
11 Spares, Operating Materials, Service
44
Note the Nameplate
44
Ordering Spares and Operating Fluids/Materials
44
Kaeser Air Service
44
Service Addresses
44
Tab. 28 Ordering Spares and Operating Fluids/Materials
44
Declaration of Contamination
45
Shipment of the Blower Block
45
12.1 Decommissioning, Storage and Transport
46
Commissioning
46
Packing
46
Transport
46
Safety
46
Transporting with a Crane
46
Storage
47
Fig. 8 Transport with a Crane
47
Disposal
48
13 Annex
49
Dimensional Drawing
49
Tab. 29 Legend, Dimensional Drawing
49
Design Diagrams
52
Operating Mode: Vacuum
52
Tab. 30 Legend, Vacuum Diagrams
52
Sealing, Inside: Vacuum and Gauge Pressure Sealing
55
Tab. 31 Legend, Gauge Pressure Diagrams
55
Declaration Concerning Contamination
58
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KAESER KOMPRESSOREN OMEGA 4 B Specifications
General
Brand
KAESER KOMPRESSOREN
Model
OMEGA 4 B
Category
Blower
Language
English
Need help?
General
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