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KAESER DC1.5 User Manual

KAESER DC1.5
30 pages
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3813A 60.11.61 LK 60.11.61 aRJ
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Bedienungsanleitung
Instruction Manual
Adsorptionstrockner / Desiccant dryer
Modell / Model
DC1.5(E), DC2.8(E), DC4.2(E), DC5.8(E), DC7.5(E)
Kaeser Kompressoren GmbH
Postfach 2143
96410 Coburg
Tel.: 09561/640-0
Fax: 09561/640130
http://www.kaeser.com
STANDARD E-PACK
(OPTION)
gültig ab 01.08.2007
B etekapsgnutraW 11.01.02 LK
A I&RetsilkcütS 11.70.12 KS
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A3183 02 D E
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KAESER DC1.5 Specifications

General IconGeneral
ModelDC1.5
TypeRefrigerated Dryer
Max Flow Rate1.5 m³/min
Pressure Dew Point3°C
Voltage400 V
Frequency50 Hz
RefrigerantR-134a
Power Supply3-phase
Connection SizeG 1/2

Summary

Introduction

General Remarks

Provides general information about the desiccant dryer and the importance of the manual.

Explanation of Symbols in Operating Instructions

Explains safety symbols used within the operating instructions to indicate potential hazards.

Symbols Used on the Dryer

Illustrates and explains symbols found on the dryer itself, indicating operational status and connections.

Safety Rules and Warnings

Intended Use

Specifies the authorized purpose and approved combinations for the dryer's use.

Safety Rules

Outlines essential safety regulations and definitions of trained personnel for operation.

Security Warnings

Highlights critical warnings related to high pressure and electrical hazards during servicing.

Guarantee Conditions

General

States that the guarantee covers the delivered device according to general terms of delivery.

Exclusion from Guarantee Coverage

Details conditions under which guarantee claims are not valid, such as misuse or unauthorized repair.

Transport, Delivery, Checking of Goods Received

Transport

Instructions on how to properly handle the dryer during transport to avoid damage.

Delivery

Information regarding the dryer's condition upon leaving the factory and handover to the forwarding agent.

Checking at Receipt

Procedure for inspecting the packaging and the dryer for visible or hidden damages upon arrival.

Installation and Mounting

Location of Installation

Guidelines for selecting a suitable indoor location for the dryer, ensuring adequate space.

Mounting

Instructions for mounting the dryer cabinet and connecting connections without applying stress.

Connection to Compressed Air System

Details on connecting the dryer to the compressed air network with shut-off valves and bypass.

Connection to the Dryer

Procedure for installing the regeneration air muffler and connecting the dryer to utilities.

Pre- and After-Filter

Requirements for installing oil removal and dust filters to ensure dryer functionality and system protection.

Electrical Connection

Guidance on the dryer's electrical connection, including cord, plug, and national regulations.

Ambient Conditions

Specifies that the dryer must not be operated under abnormal ambient environmental conditions.

Initial Start-up

Preconditions

Lists conditions that must be met before the dryer can be started up.

Switching on the Dryer

Step-by-step instructions for turning on the dryer and the initial regeneration process.

Operation

Notes for operating the dryer, referencing maintenance and servicing guidelines.

Switching off the Dryer

Procedure for safely switching off the dryer, including depressurization steps.

Operation

Preconditions for Operation

Defines the conditions required for the dryer to be ready for normal operation.

Switching on the Dryer

Instructions for switching on the dryer once all operational preconditions are met.

Operation

General operational notes, referring to maintenance procedures for continuous use.

Switching off the Dryer

Steps for turning off the dryer, including closing outlet valves and depressurizing.

Controls (Panel)

Identifies and explains the function of the control panel elements like pressure gauge and ON-OFF switch.

Purge Air Consumption

Details maximum and average purge air flow requirements and timer board settings.

Description of Operation

Operation

Explains the working principle of cold-regenerating desiccant dryers, detailing the process cycle.

Servicing and Maintenance

Weekly Maintenance

Routine checks and tasks to be performed weekly for optimal dryer performance.

Annual Maintenance / 6000 Compressor Working Hours

Major maintenance tasks and part replacements required annually or after 6000 operating hours.

Unpressurize the Desiccant Dryer

Procedure for safely depressurizing the dryer before performing maintenance or repairs.

Replacement of Desiccant

Step-by-step guide for replacing the desiccant material, including vessel and strainer handling.

Maintenance Package

Information on available maintenance packages designed for optimal dryer upkeep.

Malfunctions, Troubleshooting

Malfunctions without Fault Messages

Addresses common issues like water in the air system and high pressure loss, providing causes and remedies.

Technical Data

Compressed Air System

Technical specifications for the compressed air system, including pressure and temperature limits.

Ambient Temperature

Defines the acceptable operating temperature range for the dryer's environment.

Electrical Data

Details electrical requirements such as voltage, frequency, power, and current.

Desiccant

Information on the desiccant material used, including type and container volume.

Measurements, Weights

Provides physical dimensions and weight specifications for the dryer models.

DC (E) Nominal Air Flow

Lists the nominal air flow rates for different DC(E) models at various dew point temperatures.

Correction Factors DC(E) for Nominal Air Flow

Presents correction factors to adjust nominal air flow based on working pressure and inlet temperature.

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