Do you have a question about the Kawasaki KLR600 and is the answer not in the manual?
Essential procedures to follow before beginning motorcycle maintenance.
Technical data and measurements for the motorcycle.
Correct torque values for various bolts and nuts used on the motorcycle.
Schedule for routine maintenance tasks based on mileage or time.
Diagrams showing disassembled fuel system components.
Key specifications and service limits for fuel system components.
Detailed information and procedures for the motorcycle's carburetor.
Instructions for removing, inspecting, cleaning, and installing the air filter element.
Illustrated breakdown of engine top end parts.
Specifications and service limits for engine top end components.
Instructions for the removal and installation of the cam chain tensioner.
Procedures for camshaft removal, installation, and timing.
Diagrams showing disassembled engine components for the right and left sides.
Diagram and explanation of the engine's oil circulation and lubrication.
Specifications and service limits for engine components on both sides.
Procedures for clutch inspection, adjustment, removal, and installation.
Illustrated breakdown of the cooling system components.
Specifications and service limits for cooling system components.
Procedures for checking coolant level, condition, and coolant changes.
Information on radiator and fan removal, inspection, and cleaning.
Step-by-step guide for safely removing the engine from the motorcycle.
Procedures for correctly installing the engine back into the motorcycle.
A flowchart outlining the engine disassembly process.
A visual guide to the sequence of parts removal for the engine bottom end.
Detailed steps for safely separating the engine crankcase halves.
Important considerations during the assembly of the motorcycle's transmission.
Procedures for inspecting, aligning, and maintaining the crankshaft.
Illustrated breakdown of wheel and tire components.
Specifications and service limits for tires and rims.
Procedures for tire removal, installation, and wear inspection.
Procedures for removing, inspecting, and lubricating wheel bearings.
Illustrated breakdown of the final drive components.
Specifications and limits for the drive chain.
Instructions for drive chain inspection, adjustment, and lubrication.
Methods for checking drive chain and sprocket wear.
Illustrated breakdown of brake system components.
Specifications and service limits for brake components.
Procedures for front brake adjustment and inspection.
Steps for safely draining and refilling the brake fluid.
Illustrated breakdown of suspension components.
Specifications and limits for suspension components.
Procedures for steering inspection and adjustment.
Maintenance and adjustment of the front fork, including air pressure and oil.
Diagrams showing disassembled control and instrument components.
How to adjust the play in the throttle grip for proper operation.
Procedures for adjusting the clutch cable for optimal engagement.
Adjusting the choke lever for correct starting and warm-up.
Diagrams showing disassembled frame components.
A flowchart guiding the disassembly of the motorcycle's chassis.
Recommended routing for cables and hoses on the motorcycle frame.
Detailed electrical wiring schematic for the entire motorcycle.
Important safety warnings and general precautions for electrical system work.
Guide to diagnosing and resolving common battery issues.
Information on spark plugs, ignition timing, and related components.
Specific advice and modifications for using the motorcycle in racing.
Guidance on spark plug selection, installation, and condition analysis.
Common problems, their causes, and recommended solutions for the motorcycle.
Reference table for converting various units of measurement.
Essential procedures to follow before beginning motorcycle maintenance.
Technical data and measurements for the motorcycle.
Correct torque values for various bolts and nuts used on the motorcycle.
Schedule for routine maintenance tasks based on mileage or time.
Diagrams showing disassembled fuel system components.
Key specifications and service limits for fuel system components.
Detailed information and procedures for the motorcycle's carburetor.
Instructions for removing, inspecting, cleaning, and installing the air filter element.
Illustrated breakdown of engine top end parts.
Specifications and service limits for engine top end components.
Instructions for the removal and installation of the cam chain tensioner.
Procedures for camshaft removal, installation, and timing.
Diagrams showing disassembled engine components for the right and left sides.
Diagram and explanation of the engine's oil circulation and lubrication.
Specifications and service limits for engine components on both sides.
Procedures for clutch inspection, adjustment, removal, and installation.
Illustrated breakdown of the cooling system components.
Specifications and service limits for cooling system components.
Procedures for checking coolant level, condition, and coolant changes.
Information on radiator and fan removal, inspection, and cleaning.
Step-by-step guide for safely removing the engine from the motorcycle.
Procedures for correctly installing the engine back into the motorcycle.
A flowchart outlining the engine disassembly process.
A visual guide to the sequence of parts removal for the engine bottom end.
Detailed steps for safely separating the engine crankcase halves.
Important considerations during the assembly of the motorcycle's transmission.
Procedures for inspecting, aligning, and maintaining the crankshaft.
Illustrated breakdown of wheel and tire components.
Specifications and service limits for tires and rims.
Procedures for tire removal, installation, and wear inspection.
Procedures for removing, inspecting, and lubricating wheel bearings.
Illustrated breakdown of the final drive components.
Specifications and limits for the drive chain.
Instructions for drive chain inspection, adjustment, and lubrication.
Methods for checking drive chain and sprocket wear.
Illustrated breakdown of brake system components.
Specifications and service limits for brake components.
Procedures for front brake adjustment and inspection.
Steps for safely draining and refilling the brake fluid.
Illustrated breakdown of suspension components.
Specifications and limits for suspension components.
Procedures for steering inspection and adjustment.
Maintenance and adjustment of the front fork, including air pressure and oil.
Diagrams showing disassembled control and instrument components.
How to adjust the play in the throttle grip for proper operation.
Procedures for adjusting the clutch cable for optimal engagement.
Adjusting the choke lever for correct starting and warm-up.
Diagrams showing disassembled frame components.
A flowchart guiding the disassembly of the motorcycle's chassis.
Recommended routing for cables and hoses on the motorcycle frame.
Detailed electrical wiring schematic for the entire motorcycle.
Important safety warnings and general precautions for electrical system work.
Guide to diagnosing and resolving common battery issues.
Information on spark plugs, ignition timing, and related components.
Specific advice and modifications for using the motorcycle in racing.
Guidance on spark plug selection, installation, and condition analysis.
Common problems, their causes, and recommended solutions for the motorcycle.
Reference table for converting various units of measurement.
| Displacement | 564 cc |
|---|---|
| Compression Ratio | 9.5:1 |
| Ignition | CDI |
| Transmission | 5-speed |
| Front Suspension | Telescopic fork |
| Front Brake | Single disc |
| Rear Brake | Disc |
| Fuel Capacity | 14 L (3.7 US gal) |
| Wheelbase | 1, 460 mm |
| Seat Height | 890 mm |
| Engine Type | 4-stroke, single cylinder |
| Fuel System | Carburetor |











